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3 in 1 Automatic Carbonated beverage rotary filling machines wine bottle filling equipment
Description:
The machine for glass bottle integrates the function of rinsing, filling and capping together. Based on advanced technology overseas, and designed according to filling processing demands of carbonated drinks and soda water to be one of the advanced filling production lines.
The bottle enters into the filling part of 3-in-1 machine through screw by convey chain. The filling valve acted by the cam can realize up and down. The filling valve opens and begins filling when it moves down and touches the bottleneck, the filling valve move up and leave the bottleneck when it finishes filling, the full bottle is transferred to the capping part through hold neck transition poking wheel. The guard plate holds bottle upright not rotating. The screw capping head keeps in revolution and autorotation. It can finish a whole capping course including catching, pressing, screwing, discharging through the action of the cam. The full bottle is transferred to bottle outlet conveyor to the next process through poking wheel.
Applications:
Water, soda water, juice, carbonated drinks, CSD, cola, soda water, energy drinks, kvass, beer, etc. in Glass bottle of all volumes and shapes
Competitive Advantage:
Main features
1. Rinser
Rotary rinser: applicable for wine, beverage and water cleaning.
The new bottle is transported through the separation screw and starwheel by the clamp and turn over device; bottle neck is held up words, after aseptic water rinsing, the bottle neck goes up and transported to another process.
The rinsing contact part and out cover adopts the stainless steel
material
Open design gear driving
The bottle in place is equipped with pneumatic part, controlling
the bottle, avoiding the falling down bottle come to the main
machine
Water pipe of rinser is equipped with pressure gauge and pressure
maintaining valve
Manually adjust the elevation for different height bottle
Water collecting tray: recycle the rinsing water
Rising volume for each bottle: 500ml, 90ml/s; 1.5l, 150ml/s
(0.25MPa)
If no bottle or stop, rinsing stops; while it comes to bottle, it
runs again.
2. Filler
A. Filling valve use isobar machinery valve, High speed and big
flow, the high accuracy filling valve, filling speed fast, the
liquid level is stable.
B. Main drive adopt gear drive independent, high efficiency ,small
noise ,long life ,maintenance-free, transducer can control the main
motor speed ,the machine adopt Variable-frequency variable speed,
whole operations area ,engine base is stainless steel contain
carbon steel.
C. Guide bottle system, simple structure, according to bottle style
,can change
D. The whole machine can be controlled automatically by PLC
E. Filling hydraulic material liquid level height adopt liquid
level probe control ,liquid level steady ,filling reliable
F. The machine important parts and electrical elements is import
production
G. Filling hydraulic material can be controlled automatically .and
have CIP washing connector.
3. Capper
Crown Capper
Screw capper is our company introduction of German technology,
self-designed and manufactured, with peer leadership, stable
performance equipment.
Screw cap heads have novel structure, beautiful shape, easy to
clean, easy to adjust. Screw cap pressure is adjustable, so that
after sealing cap thread clear, full, the appropriate pressure on
the top of the bottle to ensure reliable sealing.
304 stainless steel cap machine, reducing the secondary pollution
of bottle cap, 304 stainless steel under cap tank, cap storehouse
and under cap tank with electric no cap check system, Automatic
control conveyor cap machine and whole machine speed, can be
realized without bottle don’t conveyor cap, off cap and without cap
can auto-shut-down.
Rotary cap unscrambler adopts air blow cap unscrambler, without
damaging the surface of cap, avoiding the cap extrusion
deformation, hopper have check cap switch, control.
ROPP Capper
Screw capper is our company introduction of French technology,
self-designed and manufactured, with peer leadership, stable
performance equipment.
Screw cap heads have novel structure, beautiful shape, easy to
clean, easy to adjust. Screw cap pressure is adjustable, so that
after sealing cap thread clear, full, the appropriate pressure on
the top of the bottle to ensure reliable sealing.
304 stainless steel cap machine, reducing the secondary pollution
of bottle cap, 304 stainless steel under cap tank, cap storehouse
and under cap tank with electric no cap check system, Automatic
control conveyor cap machine and whole machine speed, can be
realized without bottle don’t conveyor cap, off cap and without cap
can auto-shut-down.
Rotary cap unscrambler adopts air blow cap unscrambler, without
damaging the surface of cap, avoiding the cap extrusion
deformation, hopper have check cap switch, control.
Equipment structure
Base
Rotary rinser
Rotary filler
Rotary capper
Bottle infeed and outfeed system
Control
Main configuration
Touch screen: THINGET
PLC program controller: Mitsubishi
Inverter: Mitsubishi
Photoelectrical controller: Autonics
Proximity switch: Autonics
Other electrical components: Schneider
Pneumatic component: Airtac
Water pump: Nanfang
Main motor: Siemens
Bearing: Harbin
Specifications:
Model | BDCGF18-18-6 |
Rinsing heads | 18 |
Rinsing water consumption | 1T/H |
Filling heads | 18 |
Capping heads | 6 |
Capability | 3200BPH (500ml) |
Bottle height | 150~310mm |
Bottle diameter | ф50~ф100mm |
Suitable cap | Crown or ROPP Cap |
Total power | 4.23kw |
Outline | 2400mm*1850mm*2300mm |
Weight | 2500kg |