Product Details
Single Side Adjustable C Profile Roll Forming Machine For Material
Thickness 1.5-3.0mm, Hydraulic Pre-Cutting Device
Description of C Profile Roll Former
- This C purlin roll forming machine adopt coil production material
to form C Profiles through 5 Ton manual decoiler, pinch feeding,
leveling rollers, Punching unit, Pre-cutting, main roll forming
part, hydraulic station, PLC control system and Non-power type
support table.
- The whole machine adopt PLC control, AC speed control by frequency
inverter technology, to realize continuous auto production, which
is the best desired machinery in steel structure and metal cold
roll forming machinery industry.
- Forming Speed: about 0-15 m/min ( excluding punching & cutting
time);
Working Flowing
Decoiler ---- Pinch Feeding --- Leveling --- Hydraulic Punching ---
Pre-cutting --- Main Roll Forming ---
Calibration Device --- Support Table
Main Components
- Decoiler / Uncoiler
------------------------------------------------------1 Unit
- Pinch
Feeding------------------------------------------------------------1
Unit
- 7 Rollers Leveling
-------------------------------------------------------1 Unit
- Hydraulic Punching
-----------------------------------------------------1 Unit
- Pre-cutting
----------------------------------------------------------------1
Unit
- Main Roll Fomring
-------------------------------------------------------1 Unit
- Hydraulic Station
---------------------------------------------------------1 Unit
- Electrical Control Board
------------------------------------------------1 Unit
- Run-out Table
------------------------------------------------------------1 Unit
Main Specification
1). 5Ton Manual Decoiler
1. Machine frame: welding structure with shot lasting treatment 2. Components: Base, brake device, inner hole support, Expanding /
tighten device 3. Weight capacity of decoiler: 5Ton Max. 4. Max. coil width: 500mm 5. Inner diameter of coil: 400-530mm 6. Outer diameter of coil: Max. 1500mm |
2). Pinch Feeding & Leveling Device
1. 2 Rollers pinch feeding 2. 7 Rollers leveling ( Upper 3 rollers, lower 4 rollers) 3. Leveling roller diameter: about Φ 90mm 4. Leveling roller material: high grade 40Cr 5. Heat treatment of leveling roller: surface Hi-frequency quench
treatment 6. Motor power: about 4KW 7. The purpose of this unit is to guide the metal sheet into the
roll forming machine and make sure the metal sheet at the correct
position with the roll forming system. 8. It can be left and right adjusted the screw. Also the left and
right adjusting can be independent operating. |
3). Hydraulic Punching Device
1. Punchign type: Hydraulic punching type 2. Punching Mould size: according to drawing 3. Hydraulic power: 5.5KW |
4). Hydraulic Pre-Cutting Device
1. Cutting type: Hydraulic flat cutting type, before roll forming
after punching 2. Material of blade: Cr12Mov with heat treatment ( HRC58-62 ) 3. Length measuring: Automatic encoder length measuring, brand:
Omron 4. Tolerance of length:+/-1.5mm 5. No waste when cutting 6. And no need to change cutting die |
5). Main Roll Forming Part
1. Forming material thickness: 1.5-3.0mm 2. Forming material type: Mild steel. GI 3. Machine frame: high grade steel welded and tempering treatment 4. Forming motor: about 15KW 5. Drive type: Chain drive 6. Shaft material: high grade 45# steel 7. Shaft diameter: Φ 80mm 8. Roller Material: GCr15 high grade steel ( HRC58-62 ), and roller surface with hard chrome ≥ 0.05mm 9. Forming speed: about 0-15m/min ( excluding cutting time ) 10. Forming station: ≈ 16 stations 11. Calibration station: ≈ 2 stations 12. The gap between upper rollers and bottom rollers can be adjusted by screw
according to different thickness sheet |
6). Electrical Control System
1. Adopts PLC control technology, frequency adjust speed
technology, realize the automatic production. 2. Provide good man and machine screen, which can set the batches,
plate length, and quantity. 3. Operation type: Touching screen + Button 4. Using encoder to calculate the number and measuring the length 5. Electrical control: PLC frequency control system with touch
screen 6. PLC: PANASONIC Brand 7. Encoder: OMRON Brand 8. Size of PLC control board: 700mm (L) x 1000mm (H) x 300mm (W) |
7). Run-out Table
1. It is used to support the finished panels 2. Teh table we supply is 2 pieces with length of 2000mm, it can
support panels with 10000mm at normal condition 3. The frame of supporter is welded by square-steel 4. Simple non-power table type |
Reference Profile Drawing
More Machine Pictures
Contacts of WUXI TECHWELL
Company Profile
Wuxi Techwell Machinery Co.,Ltd is a professional manufacturer specializing in the developing and
exporting of cold roll forming machines and insulated sandwich
panel machines and Slitting cutting machines.
Roll Forming Machines: Metal roof & wall panel roll forming
machine, steel tile roll forming machine, dual level roll forming
machine, C/Z/U/L shaped steel roll forming machine, drywall stud
and track roll forming machine, steel floor deck roll forming
machine, highway guardrail roll froming machinem downspout roll
forming machine, rainwater gutter roll forming machine, portable
downspout / gutter machines, door frame roll forming machine,
roller shutter door roll forming machine, no-girder k span arched
panel roll forming machine, slitting & cutting, roof curving
machine, stacker machine and so on.
Insulated Sandwich Panel Machines: PU sandwich panel machine,
rubber belt pu sandwich panel machine, continuous pu sandwich panel
machine, EPS sandwich panel machine, rockwool sandwich panel
machine, eps & rockwool sandwich panel machine, mineral wool
sandwich panel machine and so on.
Wuxi Techwell engaged in the steel structure industry in many years and devoted
to developing some steel structure machines with a professional
technology and reasonable price, we supply the best machines for
our new and old customers. In paticular, we are a leading exporter
in the field of steel structure construction, and can provide
professional service, high quality, through design and
installation. Our goal is " Future by heartiness, faith leads to
the world".
Warmly welcome to visit our factory and we are looking forward to
cooperating with you for mutual benefits.