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High speed
Weighing filler
Wide appilication for different bottle sizes
Empty bottles are transferred by variable pitch screw and star-wheels to bottle supports of filling station. There are weighting sensors installed on the bottle supports which are well protected. After automatic peeling is empty bottle inspection and slanting bottle inspection, start to slow filling, then switch to normal filling. It will be switched slow filling when liquid level is approaching determined position, finally the sensor will send signal to stop filling when reach the determined weight. Reset the weighting sensor after bottles leave the bottle support for the following filling, filled bottle will be conveyed to capper by transition star-wheel. Capper is equipped with cap elevator and unscrambler, sorted caps will be conveyed by cap chute to cap feed-in plate where the caps will be captured by capper for capping. Capped bottle will be conveyed to conveying chain for following process.
Technical parameter:
Model | YGF16-16-5 |
Capacity | 2000BPH |
Bottle size | 200-1000ML |
Rinsing head | 16 |
Filling head | 16 |
Capping head | 5 |
Filling temperature | 18-20℃ |
Gas pressure of rinsing bottle | 0.15~0.25 MPa |
Compressed air: | 0.5~0.6Mpa |
Speed control | AC MOTOR+REDUCER+INVERTER |
Power | 3.68Kw |
Weight | 5500 Kg |
Overall dimensions (L*W*H) | 3250mmX2200mmX2300mm |
1. Compact structure, complete control system, easy operation,
highly-automatically, can deal with bottle missing, bottle jamming,
bottle blocking automatically. Filling will be stopped when no
bottle fed in, failed filling valve will not be fed bottle and cap.
2. Frame adopts welding structure and oil trap for the convenience
of collection and discharge of pollution which meet the sanitary
filling requirements.
3. It adopts variable pitch screw and bottle supporting conveyor.
It can realize fast bottle size change after changing few parts.
Bottle support plate adopt flexible structure to avoid to cause
damage to weighting sensor in some extreme case. Meanwhile crooked
bottle detection is adopted to stop filling when the bottle is not
put on the right position.
4. Height of filler and capper are adjustable for easy operation.
5. Machine adopts structure design features corrosion resistance,
long life and free from lubrication to save operation cost. Parts
which in contact with products adopt excellent stainless steel to
avoid dead corner.
6. It adopts weighting filling, weight sensors mounted on the
filling stations will send signal to filling valve to stop filling
when it has reached the determined weight.
7. Filling valves adopt two-pass cylinder to realize slow-fast-slow
filling which can reach high filling accuracy. Manual sanitary
butterfly valves are equipped on each filling valves for the
convenience of detection and maintenance.
8. There is protection mechanism for weighting sensor to avoid
being damage
9. It equipped with drainage recycling device for the convenience
of changing products, and drain to specified position.
10. It will alarm if the bottle size not big enough during filling.
11. Cap unscrambler can sort caps to be in order, detection devices
are installed on cap hopper and cap chute for realizing
auto-control for cap missing and cap full.
12. Overload protection is installed on bottle feed-in and feed-out
star-wheel to ensure safe operation. Some other protection device
like safe gates are installed.
13. It equipped with imported SKF centralized grease lubrication
device to lubricate it periodically by injecting grease.
14. It adopts touch screen to realize human-machine conversation,
operation status of equipments are shown on screen clearly.
Any more questions, pls feel free to contact me !