4000BPH Aseptic Hot Filling Packaging Machine Plant Fruit Juice Processing 3in1

Fruit Juice Processing Bottling Filling Packaging Machine Plant

Aseptic cold juice filling equipment adopts bottle neck holding transmission technology to realize fully automatic bottle rinsing, cold juice filling, carbonated filling and cap screwing. It employs single cavity plunger type of fixing filling volume technique. It is equipped with negative pressure filling valves, so that the liquid level is always stable.

The application of alarm devices for bottle jam, bottle shortage, bottle damage, cap shortage, over loading etc. in several places ensure the quality of its production. The machine obtains advantages of high reliability, high efficiency, high grade of automation and easy operation etc.


Description:

1. High efficient hot filling machine / filler range from 1000bph to 20000bph, can apply to juice, tea, sport drinks, function drinks, etc.
2. Rinsing / Filling / Capping 3-in-1 Monoblock
Size of bottle: 200ml-2000ml round PET bottle.
Cap type: 28~38mm standard plastic screw caps
Method of bottle transferring: By holding neck
Products: Tea/juice/energy drink/milk beverage.

Structure:
- Base
- Rinsing part
- Filling part
- Capping part
(1). Rinsing part
Rotative rinsing turret one treatment, fixed nozzles, with grippers.
The grippers take the bottles from the inlet starwheel while they are still driven by the starwheel, thus guaranteeing a safe grip.
After the gripping, the bottle is turned upside down and centred above a spraying nozzle which directs a stream of rinse water into the bottle. After the draining period the bottle is turned over to an upright position again.
(2). Filling part
The starwheel drive the bottles always "by holding bottle neck" through the rinsing, filling and capping steps. For different types of bottle, it is easy to adjust the structure by our specialized design.
Product bowl can reduce the loss of heat. If the temperature is low than the setting value, the filling valves will stop and return the last beverage in filling valve to recirculation tank and be pumped return to UHT again to be sterilized and heated.
(3). Capping part

Rotative capping turret, suitable to the application of plastic screw caps on PET bottles
The fixed part consists of the cap-sorting bowl, the cap feeding elevator with relevant motor and the cam actuating the capping heads.
The heads are raised and lowered by the action of a follower that is riding on a shaped cam.


Applications:

1. Pure water/mineral water/portable water
2. Energy drink
3. Tea beverage
4. Juice filling with normal(20-30℃), middle(50-60℃) or high temperature(85-95℃)


Specifications:

Competitive Advantage:

1. Reasonable structured storage hopper and material supply system make the material in constant flow speed, constant pressure without frothing. Usually high position tank is adopted.
2. Full filling to avoid the liquid level from sinking after the bottle cooling down, and to decrease the dissolved oxygen to the utmost extent.
3. The storage hopper has the characteristic of gas discharge, full sealing and temperature detecting. In moderate and high speed production line, the material distributor replaces the big liquid tank to realize the complete CIP.
4. Sanitary filling head system is of umbrella structure, high filling speed.
5. Recirculation tank system has the function of supplying the material automatically.
6. Perfect filling temperature control system.
7. Perfect CIP system.

Zhangjiagang Jiayuan Machinery Co., Ltd. is located in Zhangjiagang city, which is near to Shanghai.

We professionally research, develop and manufacture beverage packaging machines. We are a high technology enterprise of Jiangsu Province, and the best supplier of China beverage packaging machinery area.

Since its founded 20 years ago. We are dedicated to the most advancement technology of beverage packaging machinery, and have always been conducting good up-to-date technical communication and exchange with leading Italy, Germany, France packaging companies.

We have a strong technology team for beverage packaging machines’ manufacture. There are many beverage experts in our company. We provide marketing analysis, project budget, equipment technical configuration, and training for operator etc.