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Inline Auto Flame Brazing Welding Equipment for Air-conditioning Evaporator and Condenser
Working Principle:
By providing automated soldering process, precisely controlling
welding heating time, and controlling the gas flow by using a mass
flow controller to achieve to precisely control the temperature of
the soldering and solder bath, to ensure the stability and
consistency of welding quality.
Indexing by the sophisticated automatic divider, can ensure that
each welding angle error does not exceed 15 ".
The combustion gas flow, welding time and other parameters can be
adjusted in the production process, and various process parameters
can be real-time monitored; The preset process parameters can be
stored (maximum: 30 groups), can call the appropriate preset
process parameters directly according to the different pieces to be
welded.
Item | Content |
Applicable Products | Air-conditioning evaporator and condenser |
Combustion gas | Natural gas or liquefied petroleum gas + oxygen |
Welding products height | 100 mm ~ 2350 mm |
Production line speed | 1-3.5m/min |
Small U tube diameter | Ф 6 mm, Ф 7 mm, Ф 7.94 mm Ф 9.52mm, Ф 12.7 mm |
Products columns | 1 ~ 4 columns |
Ambient temperature | 0℃-40℃ |
Relative humidity | 30-98%RH |
Solder ring requirements | Standard solder ring |
Main Function:
1. Automatically ignite and extinguish fire; Automatically switch
the strength of the flame; keep flame stable, avoid tempering
2. With faulty alarm and self-diagnostic functions
3. Gas concentration detection function: when the gas concentration
reaches to the 50% of explosive limit, the system will
automatically shut down or close the gas valve, and alarm occurs.
4. Extinguishing with nitrogen: can avoid deflagration.
5. Power-off protection: the equipment will automatically fill in
nitrogen
6. Emergency button: In urgent cases, the electrical and pneumatic
system can be shut-off immediately, and starts extinguishing
protection.
Benefits analysis:
Every 8 hours of production can reach 2500 pieces or more. The
device can operate 20 hours continuously. Calculated in accordance
with professional welders’ stage salaries, the investment cost of
the equipment can be recovered by one year.