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500LPH / 1000LPH / 2000LPH / 3000LPH 25 MPa high pressure homogenizer for juice / milk
Working Principle:
The homogenizer consists of homogenization system, transmission
system, lubrication cooling system and frame. in working, through
the reciprocating motion of the plunger, the single-valve core and
valve seat of the pump opens and closes, and form high pressure
liquid flow inside. when passing through the tiny gap between the
homogenization valve, the high pressure liquid flow receive the
action of composite force of high speed impact, grinding, shear,
hole and turbulence flow, etc. and realize the fine emulsification
and crushing efficacy
Introduction application
Main function of homogenizer include: improve homogeneity and
stability of products, increase the period of maintenance and
reduce reaction time, so as to save the mass of activator and
color.
Structure and characteristics
1. The graceful exterior of machine adopts stainless steel
wiredrawing normal pattern card packing, which has reached
pharmaceutical GMP authentication standard.
2. Pressure control adopts two-stage mechanical pressure
regulating. easy to regulate, safe and reliable.
3. Drive system
The homogenizer consists of horizontal type and vertical type. The
drive system is composed of one-stage belt type and two-stage type
with special speed reduction driving adopted three-plunger and
multi-plunger respectively. Dynamic lubrication device consists of
pressure oil pump lubricating system and auto-splash lubrication.
driving system cranked axle is made of antifriction ball alloy cast
iron under precision work, at the same time ,on the surface of
cranked axle adopts international advances laser external quenching
process, the surface hardness is HRC55-60,due to netting thread
formed, good lubricating status shall be improved enormously and
kept, thus, useful life shall be extended
4. made of high-quality stainless steel forged, the pump adopts
straight type tee joint structure, which can prevent internal
stress from being accumulated, as well as avoid crazing.
5. Homogenization Valve and plunger seals
to satisfy the demands of customers, through improving design of
homogenization, not only homogeneous efficiency is improved
enormously, but also the products homogenized become more stable
Special ceramic material homogenization valve
the materials are composed of various pottery and porcelain, which
suit for rubbing rigid products, cobalt chromium tungsten alloy and
tungsten rigid is also optional.
W-type cobalt chromium tungsten alloy homogenization valve
prolonged rotating space of homogenization liquid can reduce energy
consumption and produce high efficiency and homogenization
efficiency. the two-stage w-type valve is widely used for
processing of emulsification separate and suspended matter.
Waviness type special cobalt chromium tungsten alloy valve assembly
according to flux design needed ,it adopts waviness to make cobalt
chromium tungsten alloy assembly ,adjusted the gap of homogeneous
via moving valve cone and fixed valve seats, it appears radial
throttle function between two kinds of fluid, and gets homogeneous
fluid. the materials processed are fully homogenous and emulsified.
special material plunger
homogenizer adopts cobalt chromium tungsten alloy plunger of
anti-corrosion and antifriction surface welding and surface coated
ceramic plunger, the useful life of seal assembly and seal ring is
prolonged
Main Technology data
Yield | Power | working pressure | Liquid inlet diameter | Liquid outlet diameter | Liquid viscosity | working temperature | Weight |
500LPH | 4KW | 25Mpa | 38mm | 19mm | <1000CP | 80℃ | 360kg |
1000LPH | 7.5KW | 420kg | |||||
2000LPH | 15KW | 50mm | 25mm | 1100kg | |||
3000LPH | 22KW | 1700kg | |||||
4000LPH | 30KW | 1800kg | |||||
5000LPH | 37KW | 2000kg | |||||
6000LPH | 45KW | 2500kg |