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1.1,Semi-auto de-capper and washer
Worker put used jar in right side of de-capper position, with the
neck inserting into the hole, worker foot press pedal to release
cap off neck; And then worker need to take the jar to insert into
left side of the machine-washing position. After the jar putting
in, the window need to be closed. Then the washer will be started
by itself. During washing, the inner brush inside jar and Washing
time is pre-settled, the machine will stop when time finish.
Heating function could be switched on/ off as client’s needing.
Parameters:
Power: 1.12KW without heating, 2.12KW with heating
Plate thickness: 1MM
Machine cube size: 25*25MM
Cube thickness: 1.5CM
1.2 Monoblock rinser-filler-capper
The machine is integrated washing filling and capping together. It
is ideal machine to produce barrel water. The whole machine is
using stainless steel 304 ,rot resistant,can be cleaned easily.Main
electric parts are all branded. Air channel system use Air TAC
brand product.The machine is with compact construction,will occupy
small room,working efficiency is high.Only need 2 operators to
control, is a good choice for factory to choose.
The machine set up do not need plug floor screw,after case taking
off,set the machine on the flat floor,and then adjust stand height
and adjust all stand pressure to be average. After the machine is
set up well, get in through water pipe, drain pipe and power , air
power.
Working process:
Barrel filling unit can be divided into 3 steps: washing, filling
and capping, total 36 working stations,working process as below:
(1)Set empty barrel mouth to barrel seat, empty barrel will be
washed during headstand situation,4 working station for barrel
inserting.
(2)Washing process will be divided into 4 steps:1, hot alkali water
washing 2,thimerosal washing;3,clean water washing,4,pure water
washing.Every washing step is set to 8S,after washing,there will be
10S for dripping.
(3)The barrel after washing will move down 45 degree through the
passing chain and will passing out chain and turn over 45 degree by
barrel lift cylinder to filling position for filling.
(4)Filling value will driven by cylinder to insert into barrel and
start to fill, filling time is controlled by PLC, and filling time
is adjustable by control panel according to filling liquid
surface.After filling, the extra water will back to pure water tank
by automatic vent,it can reduce water consumption.(water tank is
not included)
(5)After filling process finish,the filled barrel will be pushed to
capping position by barrel stop cylinder,the whole process finish
till now.
Spare parts for free:
Sealing ring for filling valves*1suit
Parameters:
Cylinder: Air tech-Taiwan
Magnetic valve: Air tech-Taiwan
Rising pump-filling pump: Nanfang
Motor: TWT Taiwan
PLC: Mitsubishi Japanse
Power: 5.3KW
Dimension: 3400*1000*1750mm
Weight: 500kg
Model | QGF-120 | QGF-200 | QGF-300 | QGF-450 |
Filling heads | 1 | 2 | 2 | 3 |
Volume | 3-5 gallon | |||
Barrel size | Φ270*490mm | |||
Capacity | 120BPH | 200BPH | 300BPH | 400BPH |
Air press(Mpa) | 0.37 | 0.37 | 0.6 | 0.8 |
Power supply | 1.38KW | 2.5KW | 5.3KW | 5.6KW |
Dimension | 3400*780*1950mm | 3400*780*1950mm | 3400*1000*1750mm | 5000*2000*1800mm |
Weight | 400KG | 500KG | 700KG | 1000KG |
Washing process will be divided into 4 steps:
1, hot alkali water washing;