Empty Hard Gelatin Capsule Filling Machine Dust Extraction Pneumatic Closing

Upgrade Pharmaceutical Loader Semi Automatic Powder Empty Hard Gelatin Capsule Making Capsule Filling Machine

GMP Standard semi automatic capsule filling machine stable can be used for filling 000#, 00#, 0#, 1#, 2#, 3#, 4# and 5# standard capsules. The structure JTJ-Series is novel, the structure of the capsule locking is improved, saves labor, HIGH improves work efficiency. This semi auto capsule filling machine of JTJ-Series is the preferred product for many pharmaceutical manufacturers. And for the health care products manufacturers, hospitals, and the mass scale production or the laboratories.

Main Features:

Higher production output up to 37,000 capsules per hour.
On line capsule polishing & sorting.
No operator requires for capsule polishing & sorting.
Automatic empty capsule separation after Loading – No need to turn by hand.
No extra power consumption.
No need to store filled capsule for polishing.
Loader gets disengaged automatically after one complete rotation of loading ring.
PLC controlled digital display of all operations.
Auger with four speeds to fill different type of powders & pellets.
Modified design of drug hopper reduces time for dismantling and unloading of powder.
Auto-drug hopper in-feed mechanism reduces weight variations & improves productivity.
Automatic declutching of loader when the loading rings are full minimizes operator attention and ensures optimum production.
Infinitely variable filling table speed ensures dosage accuracy.
Automatically drug hopper in-feed mechanism eliminates weight variation, reduces operator fatigue and enhances productivity.
A choice of four augur speeds enables the machine to handle a wide variety of powder from highly hygroscopic to the very free-flowing.
Automatic Capsule Closing System ensures faster, safer closure and ejection of filled capsules.
Automation of Loading Station - This eliminates the need for continuous operator attention as solid-state control circuitry provides automatic stoppage of the loading table after completion of one cycle, each of 60 strokes.
Automation of Filling Station - This, again, is a revolutionary feature that eliminates the need for continuous operator attention. Motorized swing-in and swing-back of the drug hopper after one filling cycle results in reduced operator fatigue.
Pneumatic Closing Station - This utilizes an electronic sensor which activates a pneumatic cylinder to carry out the closing operation resulting in ease of operation and reduced operator fatigue.
Vertical Closing - Vertical closing of filled capsules reduces reject rates and powder spillage. This is critical for pellet filling. This is achieved by having two speeds for auger and nine speeds for filling table operation.
Modular type hopper provides easy and fast dismantling for cleaning. Change-over times between batches are reduced.
Filled Capsule Output Capacity can be increased using our ring loading station.
This allows existing SA-9 installations to be upgraded for extra production.
Large De-dusting Screen on the ejection chute provides for easy separation of powder adhering to filled capsules.

Main Technical Data:

Process Operation:
Semi-Automatic Capsule Filler has a very simple setup. The capsules are loaded into one hopper. This hopper can take any size from 00 to 5. The powders are then loaded into a separate hopper. This is a corkscrew driven hopper, which allows a constant fill throughout each capsule. The operator then uses the vacuum sucker to individually sort out and fill the capsules into the loading rings. Loading Rings can be made from 00 to 5 sizes. The operator then uses the vacuum to separate the capsules.
Once the capsules are separated, the loading rings are pulled apart to release just the bottom section. This bottom section is then placed into the filling part of the machine. Once the loading rings has been placed into this section of the machine, the operator can switch on the filling. This causes the filler to slide across onto the capsules, and the capsules to rotate beneath it. The corkscrew then evenly forces the powder down into the capsules. This ensures that each capsule is of the same size and weight. The two loading rings are then placed back together and placed into the sealing section of the capsule filling machine. Once they are aligned, the operator closes the guard and uses air pressure to seal the capsules. The capsules are then released from the loading ring.
Once the capsules have been produced, there is also a capsule polishing option for this machine. The capsule polishing has a set of corkscrew brush bristles inside and uses a dust extractor unit connect with this capsule polishing machine. This dust extractor system de-dust the capsules by the vacuum, to leave them with a high-quality and professional finish.

Application
Applicable capsule:000#, 00L#, 00#, 0#, 1#, 2#, 3#, 4# mechanism standard capsule

Machine Details​ Images

Service Center All Over world:

Headquarter China: LTPM CHINA

Add:28th,Jiuan Rd,Jiuli Industrial Zone,Shangwang. Ruian city,Zhejiang,CHINA

America:

Exclusive Agent and Service center in USA:

JRH Pharma R&D Services

River Falls, WI,USA

Pakistan:

Multi Link

Add.:Karachi

Raki Trader

Add.: Lahore

Philippines:

Payo Manufacturing

Add: Davao

Colombia:

LTPM Colombia

Add: Bogota

Latino America:

LTPM Dominican Republic

Add: Domican republic

Our company is recognized as a major pharmaceutical equipment manufacturer and a distributor of packaging materials and pharmaceutical chemicals. Our company is founded in Rui'an, China, with 18 years' (Opened on 1996 year) experience in pharmaceutical industry. This allows us to expand our business in a well-planned manner. We now offer a comprehensive whole production line of quality pharmaceutical machines,packing materials and APIs at competitive prices. Our main products includes:

Fluid Bed Dryer

Counting machine

extract concentration equipment

Emulsification machine

Freeze Dryer

Coating machine

Water treatment equipment

Spray Drying Machine

Powder Mixing Machine

Granulating Machine

Capsule filling machine

Blister Packing Machine

Cartoning machine

Tablet Pressing Machine

Bottling Machinery

Liquid Production Line

Soft Capsule Production Line

Counting production Line

All kinds of lamination films for pharma packaging

Several kinds of APIs

Our Faith: Your Best Pharmaceutical Production Solution!

We offer whole pharmaceutical Production solutions from raw material processing to finished products. We manufacture and distribute different pharmaceutical machinery,packing materials and APIs with our own professional teams and after-sales service teams.

Based on our experienced team, we produce top quality machines, packing materials and APIs and also help customers select the best quality suppliers. Our company is a technology-driven company and focuses on producing high quality machinery. We employ 15 engineers on machinery design and technology improvement. Each engineer has at least ten years' machining and packaging area experience. We are your extra technical consultant center.

Our company provides the following services:

1. we guarantee machine can run for 20+ years.

2. Technician can do on-site commissioning within 7 days.

3. 24 hours online service

4.we provide free spare parts during 5 year warranty

5.we will respond your questions within 9 minute

Quality Control:

Our company owns a quality control department to verify each product at different phases, from the procurement of parts to finished products. In order to offer clients the best quality products, we manufacture products in accordance with international standards, such as FDA, GMP and cGMP. We also could provide IQ/OQ/PQ/FAT/SAT files.

We are your best pharmaceutical production solution!