Medium Frequency Pneumatic DC Welding Machine for Manganin shunt / Electron beam

Medium Frequency Pneumatic DC Welding Machine for Manganin shunt / Electron beam

SPECIFICATION

DESCRIPTION

Medium frequency inverter DC resistance control system: Refer to the following picture, the three-phase AC current has been rectified into DC. Then convert into medium frequency 1000Hz square wave and connected into primary of welding transformer through inverter circuit which is composed of IGBT. After the rectification through welding transformer, the current become DC with small pulsation and being supplied to electrode for welding. The inverter will adjust the duty cycle rate of IGBT according to the feedback of primary and secondary welding current so as to achieve constant current during welding process.

APPLICATION

Sensor, LED and its lead, copper foil and vanished wire, relay, watch, capacitive slug and lead, copper wire, resistance pin, inductance, battery and stabilizer link, socket, silver contact and copper sheet, welding lightning with tungsten and molybdenum material, etc.

Compared with the normal AC controller, MF controller has the following advantages:

1. Advanced welding machine, adopt principle of MF inverter . Change the three phase AC power into DC power.
2. Welding current is DC , no inductance , higher heat input and output efficiency , more reliable and stable welding quality
3. Three phase load balance, power factor is close to 1
4. Intelligent digital controller, more precise and faster control of the welding current. The adjustment precision is 20 times higher than the AC machine
5. Reduce the production cost, save energy, reduce the requirement for cables and maintenance cost, improve the induction factor.
6. Store energy in a special inverter, more adaptation to the fluctuation of the power grid.
7. Smaller size and lower weight of welding transformer, one third of the AC machine .
8. Be able to weld aluminum and galvanized material product
9. Especially suitable for welding three-layer metal sheet or very thin product

CONTROLLER

The Functions and Features of Control System:

The control system is composed of controller, medium frequency transformer, and welding work pieces. The controller contains controlled rectifier, energy stored part, IGBT, power source driver, and control center part, etc.

1) 101 sets of programmable welding models, 96 sets of seam welding models. Be able to select the model directly when welding;

2) The function of welding spot current increasing progressively, efficiently solve the instability of welding effect caused by current shunt when doing multiple points welding;

3) Be able to set the preheat current, welding current and tempering current, efficiently prevent the splash during the welding and work piece quenching after welding. The 3 electric pulses can be set separately and combine separately or freely;

4) Be able to slowly increase and decrease the current, effectively avoid the splash and defective nugget formation during welding. Be able to obtain excellent physical performance.

5) Be able to weld special material, special for welding Aluminum, galvanized metal and so on with ideal welding effect.

6) Counting function. Efficiently count the number of time of welding, number of use of electrode and grinding for better output calculation and machine management.

7) Function of Single spot welding , continuous spot welding；

8) Malfunction checking and self-protecting function. During working process, controller will automatically close the output current and friendly remind the reason of malfunction;

9) Energy saving, three phase power source output, high working frequency, low consumption of transformer, significant effect of saving energy;

10) Convenient installation and operation. In the MF inverter welding equipment, the volume of transformer has been decrease dramatically compared with common AC transformer. The whole machine is light in weight. Convenient installation and operation;

11) Communication and BCD code control function. Be able to connect to industrial personal computer, PLC and other upper control device so as to achieve remote control, automation management , with higher efficiency；

12) Adopt DSP and PLD as main control unit. The electric circuit is simple, high integrated, intelligent. Decrease the rate of malfunction. Easier maintenance.

APPLICATION

Sensor, LED and its lead, copper foil and vanished wire, relay, watch, capacitive slug and lead, copper wire, resistance pin, inductance, battery and stabilizer link, socket, silver contact and copper sheet, welding lightning with tungsten and molybdenum material, etc.

COMPETITIVE ADVANTAGE

1. HWASHI is the leading brand in resistance welding industry in China for 20 years; Factory direct sale, competitive price.

2. Customized Service: We can help to design and develop the welding machine according to your requirement. We are flexible and capable Supplier.

3. Genuine Product with Excellent Quality: 12 months warranty. Our machines are strictly complied with ISO9001:2000 and China Compulsory Certification. Most of our machines enjoy 8-10 years service life. 100% guarantee test before delivery.

4. After Sales Service and Technical Assistance: 24 hours technical support by email. Our professional team is always here willing to be your technical consultant.

5. Quick Delivery: Our company provides just-in-time delivery.

6. Prompt Response to Customers: Your satisfaction is the goal we pursue.

ABOUT US

Guangdong Hwashi Technology Inc. was established in 2001 whose registered capital is RMB 10.309 million.

Hwashi has two production bases in Huizhou, Guangdong Province and Gaoan, Jiangxi Province, covering

a total area of 50,000 square meters. Several branches were set up in Hong Kong, Shenzhen, Shanghai,

Wenzhou, etc. Hwashi is the leading company in welding industry in China and has been awarded the famous

brand for years. Hwashi welding machines are selling to more than 70 countries like areas in Russia, India,

Turkey, Chile, U.S. Saudi Arabia, Italy, Hungary, South Korea, Japan, etc. for providing the best welding machine

and automation solution to the top companies all over the world.

Hwashi company is a high-tech enterprise which is specialized in developing, manufacturing and selling

of standard resistance welding machine, customized automatic welding machine, and industrial robot, etc.

A professional and rich experienced technical team gathered in Hwashi. They insist in self-developing

and take the overseas advanced technology as reference and has obtained more than 70 national patents.

Except for the standard resistance welding machine, they also devote in developing all kinds of automatic

welding machine and production line. Lots of automatic welding production lines has been designed and

manufactured for famous companies in domestic and abroad successfully. Hwashi equipment has

been widely applied to manufacturing industries like cookware, automobile, motorcycle, hardware,

household appliances, low-voltage apparatus, elevator, compressor, etc. In terms of quality, Hwashi has

obtained ISO9001:2000 certificate of quality system, CCC and CE certificate. The main customers

include MIDEA Group, SUPOR Group, GREE Group, Shanghai Panasonic, DELIXI, BYD, MEYER Thailand,

BRG India, etc.

"Caring for our customers and providing earnest service" is the aim of Hwashi company. To meet what you

need is the goal Hwashi pursue. They are committed to become the top class welding solution expert in the

world and break through all kinds of welding difficulties to create real value for customers.

Professional Team

Over the years, Hwashi has cultivated a large number of talented, dedicated and innovative Hwashi people.

We have a professional team of experts with rich experience in electrical engineering, mechanical design and

welding technology.

FAQ:

Q1: what is the price of your machine?
Answer: our machines are customized for your requirements. If you want to get the appropriate

price, please provide us the following information.
* The material and thickness of your product
* The minimum and maximum size of your product
* The welding position of your products
* The automation level that you want to achieve
* It would be better if you can provide us the detailed product drawings so our engineer can come out with

the suitable technical proposal and price for you.

Q2: what is the warranty period of your machine?
Answer: our standard warranty period is one year after shipment. If you want to extend the warranty period,

there will be extra cost.

Q3: what if my machine damaged doing the warranty period?
Answer: firstly, our engineer will help you to diagnose the problem via online guidance. if any parts damaged

during the warranty period, we will send the parts to you for replacement free of charge. If you can not fix he

problem by replacement of the new parts, we will send engineer to your factory to help fixing the machine.

Q4: what is the delivery time of your machine?
Answer: it depends on the complexity of your machine. Most of our standard machine we got in stock, then

we can shape the machine with the seven days after receiving your payment. If you need the Customized

machine, normally it would take about 30-90 days to complete the machine.

Q5: can we send the sample to you for welding test?
Answer: yes. You can send us the samples for welding test and we will send you the pictures and videos

after the testing. If you need, we can also send the samples back to your country so you can check

the welding quality by yourself before ordering the machine.

Q6: can you provide us the machine drawings and technical proposal?
Answer: yes. After receiving your detailed requirement and product drawings, our engineer will come out

with the suitable technical proposal with the basic machine concept drawings to you. Be size after you

placing the order we will send you the more detailed design drawings of the machine to you for confirmation.

Only after you confirming the drawings then we will start the manufacturing process.

Q7: what’s your payment terms?
Answer: we can accept the following payment terms: T/T, L/C, Western Union, Alibaba trade assurance.

(we prefer you to choose the Alibaba trade assurance order. If you are not satisfied with the machine that

you order, or we delay the shipping time, then you can apply the complaint on alibaba.com. )

Q8: how can we install the machine?
Answer: for some simple machines we will provide you the english operation manual, the operation video

and also we will provide you the online guidance and training to your engineer so you can set up the

machine easily. For some complicated machines, we will send engineer to your country to help installation

and training. But there will be extra cost for Engineer, including the salary, visa cost, round-trip ticket

cost, and accommodation fee will be covered by the buyer.