Hwashi Industrial MIG Welding Robots Beam Welding Robot For Storage Rack Frame
Brand Name:Hwashi
Certification:CCC,CE,ISO
Model Number:HS-R8-06
Minimum Order Quantity:1/set
Delivery Time:30 work day
Payment Terms:L/C, T/T, Western Union
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Location:
Shenzhen Guangdong China
Address:
Room 501, Xuyuan Building, No. 5003 Longgang Road, Shenzhen, Guangdong, China 518000
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Product Details
Company Profile
Product Details
HWASHI Factory Direct Sale CNC Stainless Steel Furniture Industrial Welding Manipulator
HWASHI welding robot is compact, with small size, which is a dedicated arc welding robot. This robot equipped with international Brands welding power, can achieve a stable welding, access to high-precision welding path, shorten the welding cycle, with high repeat positioning accuracy, fast running, welding process stability, high consistency of the weld, and can shorten the product replacement cycle, The corresponding equipment investment. Widely used in automotive and accessories, motorcycles and accessories, engineering machinery and other metal welding field.
Project Background
Stainless Steel Well Lid Welding Robot Unit
(Applied in one of the famous well manufacturer in India)
Customer Requirement
1. Use robot to replace labor force for welding. Manual loading and unloading of product. One time fixing of the product onto the fixture. 2. Workpiece material: iron steel, wall thickness: 0.8-1.2mm; Size: 300x300mm or 600x600mm 3. The workpiece should be welded alternately on front side and back side and request to reduce the deformation. 4. The front well lid and back well lid will be welded in separate robot. Accept to weld the well lid in several steps.
Product Description
01. The further development of programmable production automation is flexible start-up. Industrial robots can be reprogrammed according to the change of their working environment. Therefore, it can play a good role in the flexible manufacturing process of small batch and multi variety, and it is an important part of flexible manufacturing system;
02. Anthropomorphic industrial robots have human like walking, waist turning, big arms, small arms, wrists and claws in mechanical structure, and computers in control. In addition, intelligent industrial robots also have many "biosensors" similar to human beings, such as skin type contact sensors, force sensors, load sensors, visual sensors, acoustic sensors, language functions, etc . The sensor improves the adaptive ability of the industrial robot to the surrounding environment; 03. Generality in addition to specially designed industrial robots, general industrial robots have good versatility in performing different tasks. For example, replacing the end effector (claw, tools, etc.) of industrial robots can perform different tasks.
Workflow
1) Manual loading of the workpiece to the fixture in Station 1 positioner;
2) Start welding;
3) The robots and welding machines will do welding on the workpiece according to the presetting program;
4) Welding completed;
5) While the station 1 is being welded, station 2 is being loaded and unloaded the work piece synchronously
1) Manual loading of the workpiece to the fixture in Station 1 positioner;
2) Start welding;
3) The robots and welding machines will do welding on the workpiece according to the presetting program;
4) Welding completed;
5) While the station 1 is being welded, station 2 is being loaded and unloaded the work piece synchronously
Specifications for 5 robot arm models
| HS-R6-08 | HS-R6-10 | HS-R6-20 | HS-R6-50 | HS-R6-165 |
Project Background: Storage Rack Beam Welding Robot Unit (Applied in one of the storage rack manufacturer in South Korea)
Customer Requirement
1. Use robot to replace labor force for welding. Manual loading and unloading of product. One time fixing of the product onto the fixture.
2. Workpiece material: iron steel, wall thickness: 2-5mm; Size: Length: 1300-2700mm Width: 200mm
3. The workpiece should be welded alternately on two joint ends and request to reduce the deformation.
Application scenarios and Welding Sample
Solutions
1. The complete welding robot system includes 2 sets of HS-R6-08 1.4m arm length robot, 2 sets of 350A MIG welding machine, 2 sets of automatic anti-collision welding gun, 2 sets of one-axis vertical rotation positioner, 1 set of welding gun cleaner, and 2 sets of welding fixtures (each fixture can be loaded with two pieces of stroage rack beam), etc.
2. In order to guarantee the stability and consistency of welding quality, we suggest to equip with welding gun cleaner device.
3. Automatic welding is carried out by the six-axis robot MIG welder. The cylinders or fast clamps are used to fix the position of the product with the lever principle to ensure the positioning requirements of automatic welding of the robot, so as to ensure that it can be welded to each part of the product. According to the requirements of production efficiency, two sets of one axis positioner are designed, one for loading and unloading of the workpiece, one for welding.
Application Effect
1. Double-station fixed table layout can realize long time continuous welding, welding efficiency and welding quality has been significantly improved;
2. The fixed table realizes the workpiece clamping at one time, and automatically realizes the alternating welding of product, so that the deformation is effectively controlled.
3. This machine can achieve automatic welding with manually loading material. It can also improve the welding quality and welding efficiency. What’s more, it can reduce the production cost. The problem of unstable quality and low production efficiency caused by pure manual operation has been solved.
4. Robot replace manual welding. Welding industry is a high-risk industry, high temperature, arc light and welding smoke have a certain impact on the physical and mental health of workers;
5. It is an inevitable trend to use robots to replace welding robots in welding, which is not only the promotion of the market, but also the requirement of technological upgrading.
Workflow
1) Manual loading of the workpiece to the fixture in Station 1 fixed table;
2) Start welding;
3) The robot and welding machine will do welding on the workpiece according to the presetting program;
4) Welding completed;
5) While the station 1 is being welded, station 2 is being loaded and fixed the work piece synchronously. Two stations work alternately.
6) Cycle working
Robot Welding Processes
HWASHI robots provide maximum workina range and canbe installed from multiple andles to improve the flexibility of the system, The mechanical arm can instal various types of welding torches. arious welding power sources can be matched to meet diferent weldingrequirements and realize various welding processes.
Provide different types of welding positioner
1. it can work in coordination with the robot to ensure constant welding speed and attitude and provide higher welding quality.
2. Use imported servo motor with high precision reducer, high rotary accuracy, accurate positioning, and strong bearing capacity.
3. By turning the workpiece fixed on the worktable to the required welding angle.
Provide the 7th axis of the customized machine
1. Increase the working range of the robot to solve the disadvantages of limited working range caused by limited movement range of the robot.
2. Robot slide rail installation: the robot can walk alone or walk with matching welding power supply and robot control cabinet as a whole according to the on-site working conditions of customers.
3. Special protective mechanism to prevent welding spatter or dust in the air which will cause bad impact of precision parts.
4. In order to adapt to the different conditions of different customers, be able to do different configuration and installation for customer.
Robot Integration
In addition to HWASHI robot systems, we can also integrate with international brands of robot to provide complete welding robot solutions.
Robot Cases and Welding Sample
Welding Robot Applications
Welding robot can weld iron, stainless steel, galvanized pipes, plates, wires, tubes, and small and large workpieces can be robotically welded with good and beautiful welding effect
Hwashi Industrial MIG Welding Robots Beam Welding Robot For Storage Rack Frame
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