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Automatic PLC Control Unistrut Channel Roll Forming Machine with press machine 6-8m/min
Unistrut Channel Roll Forming Machine Main features:
Strut channel roll forming machine has two main application: One is
also called like seismic support roll forming machine or seismic
channel roll forming machine, its product is used to mount, brace,
support, and connect lightweight structural loads in building
construction. Other is called solar rack roll forming machine or
photovoltaic (PV) rack roll forming mahcine, its product is used in
PV support bracket. Our strut channel roll forming machine is
suitable to produce strut channels with 12 gauge ( 2.6mm ) or 14
gauge ( 1.9mm ) thick sheet metal ( normally range 2-2.5mm ), raw
material could be Hot-rolled and cold rolled steel, Hot-dip
galvanized sheet, Pre-Galvanized Steel, Mill ( Plain/Black ) Steel,
Aluminum, Stainless Steel etc. And according to slot type, our
machine could produce solid channel, slotted channel, half slotted
channel, long slotted channel, punched channel, punched and slotted
channel etc.
Unistrut Channel Roll Forming Machine Technical parameters:
Items | Specifications | |
Material of coil | Material Width | As per sketch |
Material Thickness | 1.5-3mm | |
Manual Uncoiler | 5 tons | |
Leveling | 5rollers | 2rollers up, 3rollers down |
Servo feeding | Model | NC300 |
Motor | 2.2kw | |
Press machine | Model | 80T |
Mould material | Cr12Mov,quenching HRC 58-62° | |
Forming system | Rolling Speed | 6-8m/min |
Roller Stations | 20stations | |
Roller Material | Gcr15, quenching, HRC 58-62 | |
Shaft diameter | 76mm | |
Shaft Material | 45#steel | |
Main Motor Power | 22kw | |
Frame structure | Memory archway | |
Transmission | Gearbox | |
Correction | Turkey head | |
Cutting system | Hydraulic Power | 3kw |
Cutting blade | Cr12Mov,quenching HRC 58-62 | |
Tolerance | +-1.5mm | |
Electrical control system | Electric Source | 380V, 50HZ,3 phase |
PLC Control System | SIEMENS/Panasonic |
Unistrut Channel Roll Forming Machine Profile drawing:
Unistrut Channel Roll Forming Machine Working flow:
Unistrut Channel Roll Forming Machine Components:
No. | Name | Qty |
1 | Manual Uncoiler | 1 |
2 | Leveling | 1 |
3 | Servo Feeding | 1 |
4 | Press machine | 1 |
5 | Roll Forming Machine | 1 |
6 | Cutting | 1 |
7 | PLC Control Box | 1 |
8 | Hydraulic Pump Station | 1 |
9 | Output Table | 2 |
Unistrut Channel Roll Forming Machine Pictures:
Unistrut Channel Roll Forming Machine Service
Designing:
After order confirmation, we start to design the machine, such as
the basement, structure, rollers, shafts, power, cutting device,
programs and so on.
Making:
The main parts, like rollers and shafts are produced by ourselves.
We have several high-precision CNC lathe and other kinds of new
machine tools, so that the quality and precision can be controlled.
Assembling:
The machines are assembled by technicians with years of experience,
which can help workers improve the production efficiency and
machine’s quality.
Testing:
Raw material of different specifications are prepared for testing.
And during test, long enough material is used. Because if the
material is not long enough, some defects can not be exposed.
Delivery:
Machine will be fixed inside container by steel wire, in order to
make sure it won’t move during transportation and avoid any kinds
of damage of machine and container.