Touch screen control panel
Horizontal infeed carriage belt from the right
Vertical infeed unit
Three-knife trimmer unit
Gripper delivery
Output conveyor
With 1 air compressor
Superbinder-7000M Fully Automatic Glue Book Binding System Production Line
Brand Name:PRINTYOUNG
Certification:CE
Model Number:Superbinder-7000M
Minimum Order Quantity:1 Set
Delivery Time:90 days
Payment Terms:L/C, T/T
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Location:
Shanghai Shanghai China
Address:
Room 27B, NO,58 New Jinqiao Road, Pudong, Shanghai, China 201206
Supplier`s last login times:
within 23 hours
Product Details
Company Profile
Product Details
Superbinder-7000M Production Line of Binding System
| Configurations | Description | Q‘ty |
| G460B/16 Stations Gatherer | Including 16 gathering stations, a hand feeding station, a criss-cross delivery and a reject-gate for faulty signature. | 1 Set |
| Superbinder-7000M binder | Including 21 book clamps, 4 spine preparation stations, 2 moveable spine gluing station and a moveable side gluing station, a stream cover feeding station, 2 nipping stations, a touch screen and automatic lubrication system. | 1 Set |
| Book Stacker | Including stacking unit, book pushing unit and emergency exit. | 1 Set |
| Supertrimmer-100 Three-Knife Trimmer | Including touch screen control panel, horizontal in-feed carriage belt from the right, vertical in-feed unit, three knife trimmer unit, gripper delivery, and discharge conveyor. | 1 Set |
| Conveyor | Including 50-meter connection conveyor. | 1 Set |
Features
The Superbinder-7000M Binding System is an ideal solution to fulfill your every demand for high production efficiency and quick return of investment.It features easy operation and setup,double spine gluing stations and double nipping stations for perfect spine forming.
*High net output at 7000 cycles/hour with thickness up to 50mm.
*Four spine prepration stations for spine roughening,milling, notching and brushing.
*Double spine gluing stations and double nipping stations for perfectly-shaped book spines.
*Position indicators provide user-friendly operation and precise adjustments.
*Durable construction with using of high quality European imported spare parts as key parts.
*Optional Gauzing Station and PUR glue application system to meet different demands.
*High net output at 7000 cycles/hour with thickness up to 50mm.
*Four spine prepration stations for spine roughening,milling, notching and brushing.
*Double spine gluing stations and double nipping stations for perfectly-shaped book spines.
*Position indicators provide user-friendly operation and precise adjustments.
*Durable construction with using of high quality European imported spare parts as key parts.
*Optional Gauzing Station and PUR glue application system to meet different demands.
Technical Parameters
| Machine Model | G460B/8 | G460B/12 | G460B/16 | G460B/20 | G460B/24 |
| No. of Stations | 8 | 12 | 16 | 20 | 24 |
| Sheet Size | 135-280mm | ||||
| Sheet Size | 196-460mm | ||||
| In-line Max. Speed | 8000 cycles/h | ||||
| Off-line Max. Speed | 4800 cycles/h | ||||
| Power Required | 7.5kw | 9.7kw | 11.9kw | 14.1kw | 16.3kw |
| Machine Weight | 3000kg | 3500kg | 4000kg | 4500kg | 5000kg |
| Length of Machine | 1073mm | 13022mm | 15308mm | 17594mm | 19886mm |
| Machine Model | Superbinder-7000M |
| No. of Clamps | 21 |
| Max. Mechanical Speed | 7000cycles/h |
| Book Block Length | 140-460mm |
| Book Block Width | 120-300mm |
| Book Block Thickness | 3-50mm |
| Cover Length | 140-470mm |
| Cover Width | 250-640mm |
| Power Required | 74kw |
| Machine Model | 6800kg |
| Machine Dimensions (L*W*H) | 12200*1900*1500mm |
| Machine Model | Supertrimmer-100 |
|
Untrimmed Book Size | Max. 445*310mm (Off-line) |
| Min. 85*100mm (Off-line) | |
| Max. 420*285mm (In-line) | |
| Min. 150*100mm (In-line) | |
| Trimmed Book Size | Max. 440*300mm (Off-line) |
| Min. 80*95 mm (Off-line) | |
| Max. 415*280mm (In-line) | |
| Min. 145*95mm (In-line) | |
| Trim Thickness | Max. 100 mm |
| Min. 10 mm | |
| Mechanical Speed | 15-45 cycles/h |
| Power Required | 6.45 kw |
| Machine Weight | 4,100 kgs |
Configuration
Configuration 1:G460B/16 Stations Gatherer
G460B automatic gathering machine is speedy,stable,convenient,efficient,and flexible.
It can be used either as a stand-alone machine or connected in-line with Cambridge-12000/Superbinder-7000M/ Challenger-5000 Perfect Binder for fast and efficient
production.
production.
*Reliable and non-marking separating of sections thanks to the vertical gathering design.
*Touch screen allows easy operation and convenient fault analysis.
*Comprehensive inspection system for miss-sheet,double-sheet and paper jams.
*Easy changeover between 1:1 and 1:2 production modes brings high flexibility.
*Criss-cross delivery unit and hand feeding station are offered as standard features.
*Reject gate for wrong signatures ensures non-stop production.
*Excellent quality control is enabled by the optional signature recognition system.
*Touch screen allows easy operation and convenient fault analysis.
*Comprehensive inspection system for miss-sheet,double-sheet and paper jams.
*Easy changeover between 1:1 and 1:2 production modes brings high flexibility.
*Criss-cross delivery unit and hand feeding station are offered as standard features.
*Reject gate for wrong signatures ensures non-stop production.
*Excellent quality control is enabled by the optional signature recognition system.
A touch Screen Control System
The touch screen control system allows easy operation and convenient fault analysis.
16 Gathering Stations
16 stations in 4 units (each unit has 4 stations) and 1 vacuum pump for each unit. Automatic signature inspection system on each station to detect miss-feeds,multi-feeds,and paper jams.
The vertical gathering design can reduce the friction of signatures so as to avoid any mark on the paper during gathering process.
The vertical gathering design can reduce the friction of signatures so as to avoid any mark on the paper during gathering process.
1:2 Speed Mode Change Mechanism
High gathering speed with 1:2 speed change mechanism.
A Reject Gate
The reject gate for faulty signatures to ensure a non-stop production.
A Hand Feeding Station
Hand feeding station is provided for convenient feeding of additional signatures.
A Criss-Cross Delivery Unit
The criss-cross delivery unit is provided for efficient collection of well-gathered book blocks.
Configuration 2:Superbinder-7000M Binder
The 21-clamp Superbinder-7000M perfect binder offers simple operation and superior binding quality.Double spine gluing station and double nipping stations create durable, strong binding quality with sharp spine corners.
Touch Screen Control System
Interactive operating menu provides simple and quick control of the machine.
21 Sets of Book Clamps
The 21 book clamps employ aluminum die casting alloy plates and German torsion springs,which can provide stable and reliable
clamping force to ensure high accuracy of each production step.The opening of book clamp can be easily adjusted by position
indicator at one time.
clamping force to ensure high accuracy of each production step.The opening of book clamp can be easily adjusted by position
indicator at one time.
Four Spine Preparation Stations
Separate roughening,milling,notching,and brushing units ensure thorough spine preparation.Working together with the reliable paper dust extractor,makes sure book spine is well prepared before glue application.
Gluing Application System
Double spine gluing station with one side gluing station guarantee optimal gluing under high-speed.
Movable gluing stations allow easy changeover between PUR and EVA in mintues.
Movable gluing stations allow easy changeover between PUR and EVA in mintues.
Stream Cover Feeder
Large capacity stream cover feeder allows stable feeding of large quantity covers for medium and long print runs.Covers only
need to be added every 30 minutes,which saves a lot of operation time.Covers with flaps can also be smoothly fed through the
wide horizontal cover feeding table.
need to be added every 30 minutes,which saves a lot of operation time.Covers with flaps can also be smoothly fed through the
wide horizontal cover feeding table.
Cover Scoring Station
The specially designed dualaxis scoring rollers with large diameter enable straight and nice-looking scoring lines.Position
indicator are installed for precise adjustment.Books of only 3mm thickness can also be scored perfectly.
indicator are installed for precise adjustment.Books of only 3mm thickness can also be scored perfectly.
Two Nipping Stations
Two superior nipping stations exert powerful nipping pressure to create strong,durable binds with perfectly-shaped book spines.
Nipping pressure and pressing time can be adjusted to achieve optimal book spine shapes.
Nipping pressure and pressing time can be adjusted to achieve optimal book spine shapes.
Automatic Lubrication System
The automatic lubrication system makes the lubrication and maintenance easier.
Configuration 3:Supertrimmer-100 Three-Knife Trimmer
The Supertrimmer-100 features sturdy configurations and precise trimming accuracy with a user-friendly touch-screen control system.This machine could be used standalone,or connected in-line with perfect binder for efficient book production.
*Streamlined process:feeding,positioning,pushing-in,pressing,trimming,output.
*Robust one-piece machine frame for a reduced vibration and higher trimming precision.
*No book no cut control avoid unnecessary movements and extend the machine lifetime.
*Streamlined process:feeding,positioning,pushing-in,pressing,trimming,output.
*Robust one-piece machine frame for a reduced vibration and higher trimming precision.
*No book no cut control avoid unnecessary movements and extend the machine lifetime.
One Set of Supertrimmer-100
Configuration 4:Book Stacker
One Set of Book Stacker
Stacking Unit
Book Pushing Unit
Emergency Exit
Book Pushing Unit
Emergency Exit
Configuration 5:Conveyor
50-Meter Connection Conveyor
Total length: 50 meters.
1 book emergency exit.
LCD main control.
Each section of conveyor speed adjusted by ratio or separately.
Imported conveyor belts for straight part.
Imported materials for 90 degrees and 180 degrees turning link joints.
1 book emergency exit.
LCD main control.
Each section of conveyor speed adjusted by ratio or separately.
Imported conveyor belts for straight part.
Imported materials for 90 degrees and 180 degrees turning link joints.
Q1.Are you a manufacturer or a trading company?
A:Our shanghai office is mainly doing export.We have our own factory in Wenzhou,Zhejiang Province.
Q2.What is the machine warranty?
A:One year.After the warranty,we still provide technical support to buyer at low cost.
Q3.What is the production time while placing order?
A:Normally about 10-20 days.
Q4.What is the delivery time?
A:15-30days after deposit.
Q5.Can your company handle shipping for customers?
A:Yes,just give us destination sea port or container yard.
Q6.Does the packing strong?
A:Yes.Adopts moisture-proof and shock-proof packaging which is suitable for long-distance road transportation and various types of weather conditions.A full set of maintenance and operation manuals is included.
Q7.How about the machine installation and training?
A:1)We provide training in our factory for free;
2)We can send technicians (engineers) to your factory for installation and training.
You shall pay the round trip air fare and accommodations,plus each technician charges USD100/per day.
Q8.Do you have machines in stock?
A:For standard model,we have a large quantity in stock.For special model,we need 20-30 days to produce it for you.
Q9.How can you assure the machines’ quality?
A:Each machine will be test running at least 24 hours before delivery to assure the quality.
And during the warranty,we will give spare parts for free if machine has any problem.
Q10.Do you inspect machines or test running before packing?
A:Of course we do.We have QC department to debug the machine before packing.
If you want to use specific material to do the test running,you need to pay for the cost of the material.
Q11.What’s the payment term?
A:T/T 30% in advance,the balance shall be paid before delivery.We also accept payment by West Union or L/C at sight.
Q12.Do you accept factory visiting?
A:Warmly welcome for your visiting.
Q13.How many years are you in printing field?
A:The Shanghai company since in 2008,the factory is more than 25years.
Q14.How many clients do you have?
A:We have sold our machines to about 60 countries.We have agents in South Africa,Morocco and Italy.
Superbinder-7000M Fully Automatic Glue Book Binding System Production Line
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