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High Humidity Material Industrial Drying Equipment For Bean Dregs
Material Description:
High humidity material generally refers to the material with the
water content of 50%-80%, the common
high humidity materials include pork / chicken / cow manure, bean
dregs, drug residue, cassava dregs,
lees, fructose powder, soy sauce and vinegar residue, etc., it’ll
need to be dried to the safe storage
moisture-13%, if you want to make rational utilization of these
materials. The most traditional disposal
way of the livestock manure is to sell as farmyard manure with the
low price and be used directly as the
agricultural fertilizer, its economic value is not to fully
explored and utilized. In fact, these are the
precious fodder and fertilizer resources, if it can be developed
and utilized, it will have great significance
to the organic fertilizer manufacturing, to the development of
planting and breeding industry, to promote
agricultural production and income, energy saving and
pollution-free green food, green agriculture
development, to environmental protection and people's health.
Process Flow:
The dewatered material will be transported to feeding head of the
dryer through the screw conveyor after
scattering, and then it will be sent into the inside of the dryer
through the unpowered spiral sealing
feeder (the patent technology of our company), and going through
several following working areas after
getting into the dryer:
1. Material leading-in area
The material will come into contact with the high temperature
negative pressure air after getting into this
area and plenty of water will be rapidly evaporated, and the
material can’t be formed into sticky stuff
under the stirring of large guide angle lifting plate.
2. Cleaning area
The material curtain will be formed while the sludge is lifted up
at this area, and it will cause the material
stick on the cylinder wall while it’s falling down, and the
cleaning device is installed at this area (Lifting
style stirring plate, X type second time stirring plate, impacting
chain, impacting plate), the material can
be quickly removed from the cylinder wall by the cleaning device,
and the cleaning device can also
crush the materials which are bonded together, so as to increase
the heat exchange area, increase the
time of heat exchange, avoid the generation of wind tunnel
phenomenon, improve the drying rate.
3. Inclined lifting plate area
This area is the low temperature drying area, the slime of this
area is at the low moisture and loose
state, and there is no adhesion phenomenon at this area, the
finished products reach the moisture
requirements after the heat exchange, and then enter the final
discharge area.
4. Discharging area
There aren’t stirring plates at this area of the dryer cylinder,
and the material will be rolling to the
discharging port. The material gradually becomes loose after
drying, and discharged from the
discharging end, and then sent to the designated position by the
conveying device, and the fine dust
drawn out along with the tail gas is collected by the dust
collector. Hot air enters into the drying
machine from the feeding end, and the temperature is gradually
reduced at the same time of material
convection heat transfer, and the water steam taken out under the
suction of induced draft fan, and then
emitted into the air after processing.
System Advantages:
The new type of feeding and discharging device, put an end to the
phenomenon of the plug in
feeding, incontinuity, nonuniform and material return. The
"aligning roller device” is adopted by the dryer,
which makes the tug and rolling ring always do the linear contact,
and it greatly reduces the abrasion
and power consumption. The “zero horizontal thrust” of the dryer is
realized, which greatly reduces the
abrasion of the gear wheel and supporting wheel, the cylinder
operation is more stable and reliable. The
coal, oil, natural gas, liquefied petroleum gas can be used as
fuel. It’s determined according to material
requirements and local natural advantages, to improve production
efficiency and economic benefits. The
PLC automatic control system can be adopted in the entire system,
the system contains advanced
testing equipment: temperature measurement, temperature regulation
(it can be adjusted at any time
according to the needs of the material), the function of automatic
fault alarm, automatic shutdown
protection, etc.
Technical Data:
Model(m) | Production capacity(T/H) | Main motor | Main reducer | Weight(T) | ||
Power(KW) | Type | Type | Velocity ratio | |||
Φ1.2×10m | 2.5 | 7.5 | Y160M-R3 | ZL50-16-I | --- | 13.5 |
Φ1.5×12m | 3.3-4.9 | 10 | Y160L-6-B3 | JZQ500-Ⅲ-2F | --- | 18.9 |
Φ1.5×15m | 4-6 | 18.5 | Y200L1-6 | JZQ500-Ⅲ-2F | --- | 21 |
Φ1.8×12m | 4-6 | 18.5 | Y160L-6 | ZQ50-16Ⅱ-2 | 16.46 | 23 |
Φ2.2×12m | 7-12 | 18.5 | Y200L7-6 | JZQ650-Ⅲ | 31.5 | 38 |
Φ2.2×14m | 7-12 | 22 | Y200L7-6 | JZQ650-Ⅲ | 31.5 | 40 |
Φ2.2×16m | 12 | 30 | Y225M-6 | JZQ750-Ⅲ | 31.5 | 45 |
Φ2.4×14m | 12 | 30 | Y250M-6 | JZQ750-Ⅲ | 31.5 | 51 |
Φ2.4×18m | 10-13 | 37 | Y250M-6 | ZL85-13-I | 27.16 | 54 |
Φ2.4×20m | 10-14 | 37 | Y250N-6 | ZL85-13-I | 27.16 | 55 |
Φ3×20m | 25 | 55 | Y250M-4 | ZL100-16-I | 41.52 | 78 |
Φ3×25m | 32-36 | 75 | YR280M-4 | ZL100-16-I | 41.52 | 105 |