Special Ultrasonic Spot Welding Machine , Mini Spot Welding Machine For Auto Industry

Special Customized Ultrasonic Spot Welding Machine for Auto Industry

Specifications:

Advantages:

• Application in riveting, forming and welding
• Light weight, easy to take, easy to operate (handheld)
• Equipped with welding timer
• Easily set time welding
• Equipped with an overload protection circuit( Voltage, current, phase, temperature, output)
• FET power output
• Automatic resonance
• Maintain the amplitude function automatically
• Starting: achieving maximum power with 105msec

Disadvantages:
Limitation of measure, shape and material.(ultrasonic welding for PP, PC, ABS, PA, PS, AMMA plastic).

Different Applications in Plastic Welding

• Ultrasonic welding: ultrasonic vibration with ultrasonic welding mould, the ultrasonic welding energy conduction to the plastic surface, resulting in local temperature, so that the plastic surface melting. Under the pressure of the ultrasonic hand, so to weld plastic, beautiful, strong effect.
• Ultrasonic implants: the nut screws or other metal into plastic work piece. Ultrasonic energy through the ultrasound machine will be transmitted to the metal. The high-speed vibration and heat, the pressure in the ultrasound machine to make metal objects embedded directly into the plastic inside.
• Ultrasonic riveting: the nature of metal and plastic or two different plastic bonding together, can make use of ultrasonic riveting machine, so that the weldment hard brittle, beautiful, strong.

Gun type: in accordance with the shape design of human body engineering, ultrasonic start switch is located on the trigger, easy to grasp and use the welding operation, especially suitable for horizontal or vertical.

Cylinder type: for the appearance of design straight, ultrasonic start switch is located outside the cylinder, easy welding and hand carried, can also be installed between the on machine, welding operation for each direction.

Components:

Components of Ultrasonic Welding (Horn, Booster and Transducer)
They can amplify the amplitude at a particular ratio step by step. For example, the transducer amplitude is 6mm, the booster can amplify it triply to 18mm, and then the horn can make it to 36mm. However, the work life of horn would be shortened with the amplification of amplitude. The required amplitude differs with the welding material.
There are three common horn material:
Titanium
high price, excellent performance good toughness and low loss, difficult to be processed;
Its amplitude can reach to 60mm.
Aluminum
low price, fast loss, easy to be processed;
Its highest amplitude less than 300mm.
Steel
too hard to be made as horn;
its highest amplitude less than 25mm;
It is suitable for cutting but the blowpipe need to be added in for its cooling.

Applications In Automobile:

Ultrasonic Spot Welding is mainly used in automotive interior parts. Ultrasonic spot welding in sound-proof cotton of engine cover, trunk and wheel casing, and hallstand felt. Ultrasonic Riveting Welding can be used in automobile air-conditioning outlet welding, car rear view mirror, car door handles, hand car door and so on.

Automotive plastic parts are mostly welded in non-standard ultrasonic welding equipment, long multi-station design, with PCL program control and LCD operation, large automotive complex workpiece welding, including different directions of the welding surface, in multiple locations.

Payment:

Tag: ultrasonic spot welder,sonic welding machine

FAQ:

1. What is ultrasonic puncture welding?

Ultrasonic puncture welding is only one kind of ultrasonic welding. It belongs to energy welding or destructive welding. It is widely used in auto industry.

2.How to use ultrasonic puncture welding technology?

It was decided by product material, best of same material, or a mixture of materials and other materials. It depends on whether the ultrasonic wave of two kinds material can be fused. You can send the material to try to test.

3.How to design ultrasonic puncture welding?

Usually it is up and down welding. The characteristics of puncture welding, there will certainly be a scar on one side, the other side may not be seen. Many customers are concerned about material issues and also they care about how to design. There are some differences in the products of different ultrasonic puncture welding.

4.What is the ultrasonic welding machine of mud guard and soundproof cotton?

The ultrasonic welding machine of mud guard and Soundproof cotton, the ultrasonic technology is used to weld the two cotton with ultrasonic puncture technology, which is used to weld the auto wheel cover and replace the original binding process. The ultrasonic welding is stable, and the sound insulation effect of loading test meets the standard.Front and rear wheel covers also need ultrasonic welding, you can use a handheld ultrasonic welding machine for welding, also can use multi-head ultrasonic welding or robot welding if large quantity, compared to handheld ultrasonic welding machine, it is low cost and durable.

Hangzhou Altrasonic Technology Co., Ltd

Located in Hangzhou, China, was found in 2010. Altrasonic has many years' experiences in the business of industrial ultrasonic components and ultrasonic devices in China. We use this experience and experise to provide only the best ultrasonic devices and components based on the competitive price.

Altrasonic equipment focused on the r&d of high power ultrasound applications, Altrasonic has absolute leading
core technology, the most stable and mature manufacturing technology, rich experience, can provide direct
ultrasonic application scheme demonstrate, structure design, system configuration and related parts production.

Altrasonic equipment cooperated with the key graphene manufacturers, applied the ultrasound equipment in
graphene preparation process of industrialization firstly, and make the ultrasonic be a good supporting to the large-scale preparation of the high quality and low cost graphene materials.

Our company mission:Ultrasonic Technology makes life easier.

WHY CHOOSE ALTRASONIC ?

• OVERSEA SERVICE TEAM. We now have agents in India, Austrilia, Indonesia, Singapore, Türkiye, Malaysia, Germany, and other country still being discussing.

• Innovation. Altrasonic R&D and marketing staffs to constantly explore new applications in the field of ultrasound, and the importance of team spirit of cooperation.

• Half the price, double the value. Every product reach you have been test in our company three times, and with 72 hours continous working, to confirm it is well before you get it. Also we always learn from foreign company, to
upgrade our products.

• Good components. Ceramic mainly imported from German, and using the superior quality aluminum, titanium raw materials.

• Individual Customize. We can customize products according to your requirements, Also supply OEM service.

Customize ultrasonic solution for different applications.