Rail clip, or called elastic rail clip used to fasten steel rail track

Brand Name:ZhongYue
Certification:ISO9001:2015
Model Number:OEM
Minimum Order Quantity:10000pcs
Delivery Time:30 working days after received your payment
Payment Terms:T/T, 30% in advance
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Address: No.199 Huanlou Road,Economic Development Zone,Kunshan City,Jiangsu
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Zhongyue customized rail elastic rail clips E clips railway fasteners

Rail Fasteners Rail Clips / Railway Track Fittings/Elastic Rail Clip

Rail clip, or called elastic rail clip used to fasten steel rail track


Elastic rail clip is one of the common railway fasteners in the railway system. In general, elastic rail clip is made of forged spring steel and has many applications. No matter as a part of rail fastening system or as a rail fastener, elastic rail clip is used with other railway track parts, such as railroad spike, rail pad, tie plate and plastic dowel.


Elastic rail clip function


Like other rail fasteners, the main function of rail clip is fastening railway sleeper and steel rail together. The rail clip is considered as one of the best ways to ensure that rails do not move, bend, warp, or rot. There are data shows that each elastic rail clip can bear about two tons of force upon a railway track.


Rail clip types


For different applications and national standards, elastic rail clips can be classified into various types, including rail e- clip, SKL rail clips, Nabla rail clip, Deenik clip, crane rail clip, Russia rail clip as well as other standard rail clips.


BrandZhongYue
Namerail clip
TypeE clip (e1809, e2006,e2007,e2009,etc)
Skl clip (skl1,skl3,skl12,skl14)
Or the type by customers’ drawings
Material60Si2MnA60Si2CrA55Si2Mn38Si7
Chemical composition(%)C:0.56-0.64, Mn:0.60-0.90, Si:1.60-2.00, Cr:≤0.35, P:≤0.03, S:≤0.03C:0.56-0.64, Mn:0.40-0.70, Si:1.40-1.80,Cr:0.70-1.00 P:≤0.03, S:≤0.03C:0.52-0.60, Mn:0.60-0.90, Si:1.50-2.00,Cr:≤0.35 P:≤0.03, S:≤0.03C:0.35-0.42, Mn:0.50-0.80, Si:1.50-1.80, P:≤0.03, S:≤0.03
Hardness

For e clip: 44-48HRC

For skl clip: 42-47HRC

Fatigue life

for Dia.18 is 3 millions cycles without breaking

for Dia.20 is 5 millions cycles without breaking

Surfaceplain (oiled), Oxide black, color painting
Standard refersDIN17221, BS970, GB/T1222


Features:

  1. Fast clamp with 1.8 mm fatigue strength
  2. Rail tilting protection by middle bend of the tension clamp and special design of the angled guide plate
  3. Pre-assembly of all components in the sleeper factory possible
  4. Reduction of maintenance costs by permanent elastic tensioning of the rail with tension clamps (2 x 12 kN toe load)
  5. Gauge adjustment ±10 mm in 2.5 mm steps

Produce Process


Clip Production Process
1raw material
2shearing
3heating to forging temperature (950-1000 degrees celsius)
4forming
5hardening
6tempering below 350 degrees celsius
7inspection
8packing


Surface Treatment

  1. plain (oiled)
  2. oxide Black
  3. color painting
  4. DHG
  5. galavazing

Inspection machine

  1. Brinell Hardness Tester
  2. Rockwell Hardness Machine
  3. Automatic Impact Testing Machine
  4. Metallographic Microscope
  5. Carbon and Sulfur Analyzer
  6. Fatigue Testing Machine
  7. Metallographic Specimen Polishing Machine
  8. Metallographic Specimen Pointing Machine
  9. Automatic High-speed Analyzer


Package

  1. 25 kg double-layer woven bag with free fumigation wooden pallent
  2. 36bags/pallets
  3. 20pallets/20ft

Application

  1. Speed <120km/h
  2. High-way speed >120km/h


Quotation necessity ( the more, the better )

  1. Drawing with full size
  2. Material and grade
  3. Surface Treatment
  4. Order quantity

Similarity


  1. E clip system
  2. SKL1 clip system
  3. SKL2 clip system
  4. SKL3 clip system
  5. SKL12 clip system
  6. SKL14 clip system
  7. SKL21 clip system
  8. Nabla clip system
  9. KP clip system

Packing:




Zhongyue's products ranges:


  • Rail Fastening system
  • Rail Sleeper Screw
  • Rail Spike/Track spike/ Dog spike
  • Railway Bolt
  • Elastic Rail Clip
  • Rail Shoulder
  • Rail Anchor
  • Rail Tie Plate
  • Rail Clip
  • Railway Washer
  • Rail Nylon Insulator
  • Rail Pad
  • Rail Plastic Sleeve
  • Rail Fish Plate
  • Brake Block
  • Rail Nuts
  • Rail Fastening System
  • Crane rail

China Rail clip, or called elastic rail clip used to fasten steel rail track supplier

Rail clip, or called elastic rail clip used to fasten steel rail track

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