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100L Ultrasonic Cleaning Machine for Spinneret Plate with Circulation Filter System 28KHz
Application in Spinneret Plate:
The spinneret is one of the important parts of the spinning machine. Its function is to convert the viscous polymer melt or solution through the micropores into a fine flow with a specific cross-section, which is solidified by the solidification medium or the solidification bath And form a thread. During the spinning process, the spinneret will be blocked by mechanical impurities, carbon fiber, gel, etc. When the spinneret is partially blocked, the spinning solution will diffuse on the outer surface of the spinneret / plate, resulting in raw silk Unevenness of fineness and problems such as thinness and wool. When the spinneret hole is completely blocked, it will greatly increase the fiber breakage rate and have a great impact on the fiber quality. Therefore, the spinneret must be cleaned regularly.
The traditional spinneret cleaning methods such as chemical, physical or mechanical will cause the spinneret holes to wear out resulting in erosion, microcracks, irregular pore diameters, etc. Therefore, the cleaning method with good cleaning effect and no damage to the spinneret holes should be selected In order to solve the problem of clogging of the spinneret holes and the damage caused by the cleaning process to the spinneret holes, many factories now use ultrasonic cleaners to clean the spinneret / plate.
Ultrasonic cleaning is a widely used and effective cleaning method in the industry. Its working principle is that when the ultrasonic wave propagates in the cleaning liquid, the tiny bubbles in the cleaning liquid vibrate under the action of the sound field. When the sound pressure reaches a certain value, The air bubbles will increase rapidly, and then blast at the moment of closing to produce a shock wave that can reach thousands of atmospheric pressure. The shock wave reduces the adhesion of the stain and the workpiece to be cleaned, which can destroy the insoluble stains and disperse them in the cleaning liquid to achieve the cleaning. purpose. Although the burst energy of the bubbles is high, because the volume of each bubble is very small, it will not cause mechanical damage and obvious temperature rise for the workpiece.
The number of bubbles generated by the cavitation effect in the cleaning fluid is numerous and ubiquitous, so the cleaning of the workpiece can be very thorough, even if the inside of the workpiece with a complicated shape, as long as it can come into contact with the cleaning fluid, it can be thoroughly cleaned. So as long as the spinneret / plate is immersed in the cleaning liquid, all parts of it can be fully cleaned, including deep holes, slits and grooves.
Compared with other cleaning methods, the ultrasonic cleaning spinneret has the advantages of good cleaning effect, short time, cost saving, and convenient operation. Therefore, the ultrasonic cleaning technology is the most ideal cleaning method for cleaning the spinneret. With the development of the textile industry, there will be more and more enterprises using ultrasonic cleaning spinnerets. Ultrasonic cleaning machines will be used more in the textile industry.
Specifications:
Model name | JP-301G |
Internal tank size | 80*30*40mm |
Application | Clean Spray Flannel Mold |
Function | Removing dirts, oil, ruG, grease |
Feature | No damage to precision mold |
Tank capacity | 96L |
Transducer | 30pcs |
Ultrasonic power | 1500W |
Heating power | 3000W |
Time control | 0~99 minutes |
Temperature control | 20~95℃ |
Water inlet / outlet | Yes |
Voltage | 220V / 110V |
Filter | 1 set |
Image of this machine:
Model | Capacity | Tank Size | Transducers | Ultrasonic Power | Heating Power | Frequency |
(L) | (L*W*H)mm | (pcs) | (W) | (W) | (KHz) | |
JP-120G | 38 | 500X300X250 | 12 | 600 | 1500 | 28/40 |
JP-180G | 53 | 500X350X300 | 18 | 900 | 1500 | 28/40 |
JP-240G | 77 | 550X400X350 | 24 | 120 | 3000 | 28/40 |
JP-300G | 99 | 550X450X400 | 30 | 1500 | 3000 | 28/40 |
JP-301G | 99 | 800X300X400 | 30 | 1500 | 3000 | 28/40 |
JP-360G | 135 | 600X500X450 | 36 | 1800 | 4500 | 28/40 |
JP-480G | 175 | 700X500X500 | 48 | 2400 | 6000 | 28/40 |
JP-600G | 264 | 800X600X550 | 60 | 3000 | 6000 | 28/40 |
JP-720G | 360 | 1000X600X600 | 72 | 3600 | 9000 | 28/40 |
JP-1108G | 540 | 1000X900X600 | 108 | 5400 | 18000 | 28/40 |
JP-1144G | 960 | 1200X1000X800 | 144 | 7200 | 27000 | 28/40 |
Main performance characteristics
The washing machine is operated by single chip software.
The cleaning machine's sound reduction cover and cleaning tank are made of high quality stainless steel.
The washing machine has good sealing performance and has sound insulation and heat insulation effect.
Digital display over temperature, over voltage, over current, low water level, no solution protection indication.
Digital memory, setting display ultrasonic working time, ultrasonic power, liquid level (and actual liquid level), heating temperature (and actual temperature).
The cleaning machine circuit has an automatic frequency sweep function, which can generate a continuous pulse jet, which makes the cleaning effect more obvious and the work is more stable.
The cleaning circuit and device are upgraded and matched, and the power conversion rate is high and the reactive power loss is low.