Product Details
Professional Customized Embossing Roller Embossing Cylinder
Item | Description |
Item Name | Custom Disposable printing press gravure embossing cylinder
embossing Roller for decorative sheet |
Main Material | Titanium, Brass, Stainless steel, Aluminum , Fiberglass, Carbon
fiber |
Surface Treatment | Zinc plating,Nickel plating,chromate plating,anodize,etc |
Tolerances | 0.005mm |
Production Equipment | 1)CNC Machining Center, |
2)CNC Lathe, |
3) CNC Milling Machine, |
4) Precision Cutting Machine |
Measuring Equipment | 1)micrometer, |
2)smooth plug gauge, |
3)thread gauge, |
4) Image measuring instrument , |
5) Coordinate Measuring Machine , |
6) Roughness tester , |
7) routine inspection of calipers |
Drawing Formats | JPEG, PDF,CAD,IGS,STP |
Preferred Industries | 1) Communication Equipments |
2) Medical Equipments |
3) Photoelectricity Equipments |
4) Auto Industry |
5) Mechanical Equipments |
6) Other customized Parts |
Production Process:
1. The material of the roller body is generally selected from
high-quality seamless steel tubes (special materials can be
customized according to user needs). After boring and grinding the
inner hole, the thickness of the tube wall is uniform, and then it
is made by welding, stress relief treatment, turning, grinding, and
finishing;
2. Correct the static balance and dynamic balance treatment; the
coaxiality of the finished roller ≤0.02mm;
3. According to the pattern, different processing techniques are
adopted to achieve a clear pattern, exquisite pattern, rich levels
and precise size of the extruded product.
4. The final surface is plated with hard chrome or other
treatments, and the hardness can reach HRC58-62.
The main technical parameters:
Name | Embossing roller |
Engraving way | Laser engraving |
Surface treating | Chrome plating |
Surface hardness | HV1100/HRC 62 |
Heating temp | Max 300, according to customer's heating way |
Pattern | We can custom |
Pattern | According to your requirements, CNC engraving |
Printing Cylinder Circumference | 100-1500mm |
Surface Hardness | ≥C58-62,with strong corrosion resistance |
Roughness | ≥ Ra0.16, without air hole or groove |
Temperature difference | ≤±1°C |
Thermal deformation | ≤0.01mm |
Concentricity | 0-15microns |
Straightness | ≤0.2mm |
Cylindricity | ≤0.2mm |
Application Range:
- Paper industry:Art paper, wallpaper, paper towels, cigarettes, beer
foil paper, various wrapping paper, special paper.
- Plastic industry: artificial leather, PU leather, various plastics
(films, sheets, sheets), plastic carpets, car interior carpets,
placemats, bronzing hollow tablecloths, advertising light box
cloths, Oxford cloth composites, and various types of transmission
belts.
- Rubber industry: rubber carpets, sole patterns and various
industrial transmissions, etc.
- Non-woven fabric industry: various flower-shaped hot-rolled
non-woven fabrics
- Textile industry: embossing on various textile materials, sizing of
interlining cloth, compounding of interlining cloth
- Architectural hardware industry: architectural decorative panels,
non-slip aluminum panels, flowered glass, wood-plastic panels, door
covers, and embossing on stainless steel decorative pattern boards.
Company Profile
The company is one of subsidiary companies for "ST.KEY
INTERNATIONAL GROUP S.A". Also the company has three factories in
China: embossing roller factory in Changzhou, LED light factory in
Kunshan, ceramic sanitaryware factory in Chaozhou.
The factory of embossing roller is located in Wujin Industry Area
in Changzhou China, and have high production capacity in China. Up
to now, we have become top 5 for embossing roller manufacturer in
China due to our large production scale and leading technologies.
With premium quality, we have gained a high reputation in both
domestic and overseas markets.
We control the procurement of raw materials strictly, relying on
abundant technology, importing and taking advantage of occident
advanced production techniques and equipment, improving our product
structure continuously, and controlling product quality strictly.
We also operate based on lean management and 5S management methods.
All our products are manufactured in accordance with Chinese, EU
and USA standards. Our R&D cente develops a lot of new products
according to our customer's requirements.
We have exported to many overseas markets such as Asian, North
American, South American, European, Middle East, African, etc.
The advantages for embossing roller factory are:
- More than 25 years experiences for producing rollers
- World class quality for roller
- Top 5 for embossing roller manufacturer in China
- High capacity in China, quick delivery time
- 5 “S” for lean management; continuous improvement encourage system