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EKSC Series Flooded Screw Water (Ground) Source Heat Pump Unit
Water Circulating Type R134a 987KW
Overview
Water (ground) heat pump system is an efficient and energy-saving
air-conditioning system that uses the
shallow geothermal resources (also known as ground source energy,
including underground water, soil, or
ground surface water) to provide heating and cooling. The system
realizes shift of low temperature thermal energy to high
temperature thermal energy by introducing few electricity energy.
The ground source energy is used as the heat source for heat pump
in winter and the cooling source for air-conditioner in summer. The
unit consumes energy of 1 kW to obtain more than 4 to 5 kW cooling/
heating capacity. The energy sources from underground. The system
does not discharge any waste gas, water, or residue, making it an
ideal green air-conditioner that can be widely used in office
buildings, hotels, schools, dormitories, hospitals, guesthouses,
malls, villas, and residential areas.
Unit Features
1. Single system flooded evaporator Multi-compressor single-system
design.
The industry-leading single-system flooded evaporator design and
multicompressor single-system design enable the single compressor
system to provide cooling capacity of up to 500 RT. The compressors
start one by one, greatly reducing shock of the startup current on
the grid. In partial load, the dual compressors run by turns,
providing a long life cycle.
2. Oil separation efficiency as high as 99.95%
The air return outlet of the flooded evaporator is directly
connected to the air suction inlet of the compressor. The optimal
built-in oil route lubricating system is equipped with an
innovative external efficient oil separator, which has a unique
structure to change the flow direction and works with a multi-layer
high-density oil filter to deliver the optimal oil separation
effect with efficiency of more than 99.95%. The air return outlet
of the flooded evaporator is directly connected to the air suction
inlet of the compressor. This effectively reduces pressure loss and
ineffective overheat of the air suction pipeline. Such design is
compact, efficient and energy-saving.
3. Environment-friendly R134a refrigerant ,
The refrigerant injection amount is reduced by 50% or more compared
with a traditional flooded unit. The lubricant injection amount is
reduced by 50% or more compared with a traditional flooded unit.
Applicable to heat pump, full heat recovery, and cooling
accumulation conditions.
.
4. Efficient and stable R134a flooded screw compressor
■ EK’s latest leading R134a efficient dual-screw compressor
technology specifically designed for flooded unit is used. The
maximum cooling capacity of a single-compressor system can reach
450 RT, efficiently reducing the number of compressors while
obtaining high full-load COP. The full series unit meets
national requirements for energy efficiency of energy-saving
air-conditioning products.
■ Direct connection design
The air return outlet of the flooded evaporator is directly
connected to the air suction inlet of the compressor. This
effectively reduces pressure loss and ineffective overheat of the
air suction pipeline. Such a design is compact, efficient and
energy-saving.
■ Oil supply upon pressure difference
The optimal built-in oil route lubricating system is equipped with
an innovative external efficient oil separator. The oil is supplied
through pressure difference. The structure is simple, safe and
efficient.
■ Oil spray and noise reduction
The unique oil spray and noise reduction function can spray a small
amount of lubricant to the air exhaust side, and form an even oil
film on the surface of the rotor to absorb sound energy and reduce
the overall noise of the compressors. In addition, the even oil
film can efficiently lubricate and seal, reducing the leakage
amount and improving compressor efficiency.
■ Motor cooling
International famous efficient dual-pole three-phase F-level
insulation induction motor is used. The independent motor cooling
and heat dissipation design efficiently reduces the air suction
pressure loss and invalid overheat of air suction. A PT100
temperature sensor is built in, and an INT69 module array is
configured to protect the motor, providing active control on motor
temperature rise. The coil temperature of the compressor motor can
be accurately monitored and regulated to ensure long-term and
wide-range running of the motor in the running range of the
compressors
■ The design of smart control on even spray for liquid refrigerant
is adopted, improving the compressor efficiency while fully
reducing the risks of large-amount leakage of refrigerant and
lubricant. In addition, no heat is discharged to the equipment
room, saving the initial investment and running expenses for
cooling equipment in the equipment room.
■ Capacity spool
The spool-type load adder/reducer device is used as the compressor
regulation mode. The capacity spool structure configures a highly
reliable international brand electromagnet for precise control and
perfect match with actual load to ensure efficient running of the
unit, provide comfort and save the energy.
■ Dual-layer shell
A fine dual-layer shell f o r g e d b y g r a y c a s t iron and
processed by precision M/C machine tools is used. A
threedimensional precision tester is used to test the processing
precision, ensuring that the gap of the compressor meets the
requirements of highefficiency calculation.
The dual-layer design complies with pressure-bearing requirements,
and reduces the noise. Such a high-strength and high-rigidity
design ensures long-term running of the compressor.
5. Efficient heat exchanger
■ All internal heat exchange pipes use efficient heat exchange
copper pipes with inner and outer
threads to ensure optimal heat exchange flow rate of the
refrigerant and chilling medium, enhance the
heat transfer at the water side and refrigerant side, optimize the
heat transfer efficiency, reduce energy
consumption of the unit, and lower the running expenses.
■ The evaporator adopts the latest efficient flooded design to
efficiently reduce the filling amount of
the refrigerant by 50% or more compared with a traditional flooded
heat exchanger.
■ The unique built-in over-cooling design of the system can fully
avoid hydraulic shock of compressors and improve the cooling
capacity and efficiency of the unit.
■ The multi-level automatic oil return system accurately returns
oil regardless of theliquid level, eliminating impact on heat
exchange efficiency.
■ The standard piping mode provided by the heat exchanger is trough
coupling connection (with short
tube), facilitating field installation. Each evaporator and
condenser is equipped with independent air exhaust and water
drainage devices.
6.Precise and efficient liquid level control
■ The full series adopts liquid level controller with
high-resolution digital display and international famous brand
electronic expansion valve to steadily control the liquid level of
the evaporator at the optimal position so that the unit achieves
the optimal heat exchange effect at any load. This ensures high
performance running of the unit and apparently improves the
efficiency under partial load.
7.Smart Control
■ The large-screen LCD developed by EK is directly connected to the
digital control center, greatly improving efficiency and providing
monitoring, data recording, security protection, and easy
operations.
■ The chilled water outlet temperature is controlled to a precision
of ±0.2oC. Various sensors in the system can accurately transfer
signals and data to the controller so that the controller can
protect unit parts in a timely manner, ensuring reliable running of
the unit.
■ Three-level password protection prevents mis-operation by
non-professional personnel and ensures safe running of the unit. In
addition, multiple protection functions are provided.
■ All running parameters and alerts of the unit can be recorded and
saved.
■ The start/stop of the unit can be remotely controlled and data
can be transmitted over Internet.
8.Centralized control
EK centralized control system adopts the industryleading control
solution. The product configuration
is applicable to the control system solution for the chilled pump,
cooling pump and cooling tower.
Multiple persons are allowed to control and monitor the unit on the
homepage of a Microsoft-based web
browser.
competitive advantage