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Automatic feeder shearing line is the automatic cutting of all
kinds of metal coils for various cold-rolled steel coils, hot
rolled coils, stainless steel coils, galvanized steel coils,
silicon steel and surface coated. The production line for cutting
off.
It has four major steps of unwinding, leveling, feeding and
shearing. The coil material is unrolled, leveled, fed, and sheared
into sheets of the required width. It is widely used in automobile,
hardware, computer, electronics and other processing and
manufacturing. industry.
The emergence of automatic feeder shearing production line fundamentally solves the problems of high
risk, poor shear dimensional accuracy, poor production efficiency
and low productivity in traditional manual feeding shear
production.
The four processes of unwinding, leveling, feeding and shearing of Ruihui automatic feeder cutting production line correspond to four kinds
of equipments, and the equipment used for unwinding of rolls is
heavy material frame.
The equipment used for flattening the internal stress of the
material is a medium plate leveling machine or a thick plate
leveling machine (selected according to the thickness of the
material), and is used for the stepping feeding of the NC feeder or the air feeder for the shearing board. Mechanical shearing
machine or hydraulic shearing machine for cutting.
At present, the most used group line type of automatic feeder
cutting production line is the combination of MT series heavy
material frame-MAC series medium plate leveling machine-MAC series NC servo feeder-mechanical shearing machine.
It can be used for automatic cutting production of various width
plates with thickness of 0.5-3.0mm and width of 0-2500mm.
In actual use, Ruihui heavy-duty material frame realizes unwinding
and conveying of the plate, and the medium-plate leveling machine
performs precision leveling internal stress treatment on the plate.
The NC feeder realizes automatic feeding according to the
information such as the size, shear quantity and speed of the plate
actually input by the customer. The shearing machine (the output
signal is provided by the servo motor of the NC feeder) realizes
precise cutting.
The whole line has high degree of automation, stable and reliable
precision, and simple and convenient operation (the size of the
plate, the number of cuts, the speed, the number of times, etc. can
be easily input through the 7-inch touch screen of the NC feeder).
It is the most reliable and effective method for material blanking.
At the same time, according to the actual customer's materials and
shearing process, there are various options and customizations to
meet the needs of customers for diversified, multi-functional and
efficient production.
Specification:
Model | MAC2-400 | MAC2-500 | MAC2-600 | MAC2-800 | ||
Stock Width(mm) | 50-400 | 50-500 | 50-600 | 50-800 | ||
Stock Thickness(mm) | 0.3~3.2 | 0.3-3.2 | 0.3-3.2 | -3.2 | ||
Max.Coil Weight(kg) | 3000 | 3000 | 3000 | 5000 | 5000 | 7000 |
Max.Coil O.D.(mm) | 1200 | 1200 | 1200 | |||
Coil I.D.(mm) | 8 | 8 | 508 | 508 | ||
Feed Length(mm) | ~500* | ~500* | ~500* | ~500* | ||
Max. Line Speed(m/min) | 16-24 | 16-24 | 16-24 | 16-24 | ||
Work Roll Number(pieces) | upper 6 lower 5 | upper 6 lower 5 | upper 6 lower 5 | upper 6 lower 5 | ||
Feed Roll Number(set) | 1 | 1 | 1 | 1 | ||
Main Motor(kw) | AC2.9 | AC2.9 | AC4.4 | AC4.4 | ||
Mandrel Expansion | hydraulic | hydraulic | hydraulic | hydraulic | ||
Reel Motor(kw) | 1.5 | 1.5 | 1.5 | 2.2 | 2.2 | 3.7 |
Power(V) | 3 Phase 220V/380V/50HZ | |||||
Operating Air(Mpa) | 0.49 | 0.49 | 0.49 | 0.49 |
Straigtening performance:
tock Thicknees (mm) | Stock Width (mm) | |||
0.3 | 400 | 500 | 600 | 800 |
0.4 | ||||
0.6 | ||||
0.8 | ||||
1.0 | ||||
1.2 | ||||
1.4 | ||||
1.6 | 470 | 470 | ||
1.8 | 400 | 400 | ||
2.0 | 360 | 360 | ||
2.3 | 300 | 300 | 300 | 300 |
2.5 | 230 | 230 | 230 | 230 |
2.8 | 150 | 150 | 150 | 150 |
3.2 | 110 | 110 | 110 | 110 |
*1:(Pneumatic):Option in case of pneumatic mandrel expansion is
provi