Prototype Casting Small Metal Parts , Lost Wax Designed Precision Castings

Part Name: Inlet Cast Cone Car Exhaust Parts with lost wax process 1.4509

Prototype casting manufacturing is the process of producing prototype parts using casting methods. It allows for the creation of functional prototypes that closely resemble the final production parts in terms of material, dimensions, and surface finish. The goal of prototype casting is to test and validate the design, fit, and functionality of a part before mass production.

Prototype casting manufacturing allows designers and engineers to validate their designs and make necessary adjustments before committing to mass production tooling. It provides an opportunity to assess the feasibility, performance, and manufacturing requirements of the part, ultimately helping to reduce costs and ensure a successful transition to full-scale production.

Specifications:

Competitive Advantage:

For catalytic converters commercial vehicles we are producing iron cast and machined inlet

cones which are welded directly onto the converter. All components are leak tested to secure

no leakage of gas. We had use the fourth axis machine center to machine and keep all the

position tolerances in one time.

3 . Manifold in and outlet flanges :For a premium brand car maker we are producing stainless

steel investment cast and machined manifold in- and outlet flanges.

4 . Bearing rings for commercial vehicles

5: The thin thickness is 2mm

6: Roughness:Ra3.2 to 6.3

Product Description:

1. Technique: Precision casting, Investment casting, Lost wax casting, Stainless steel precision casting

2: Process flow:Wax Injection--Make Wax pattern and repair--Inspection--Shell Making--De-waxing--Roasting Shell and Melting Steel--Composition Inspection--Pouring--De shelling--Cutting and Grinding the pouring gate--Inspection--Heat treatment--Shotblasting--Machining--Anti-Corrosion--Final Inspection--Shipping

Our invertment precision casting

Process flow:
Wax Injection--Make Wax pattern and repair--Inspection--Shell Making--De-waxing--Roasting Shell and Melting Steel--Composition Inspection--Pouring--De shelling--Cutting and Grinding the pouring gate--Inspection--Heat treatment--Shotblasting--Machining--Anti-Corrosion--Final Inspection--Shipping

Precision Casting Part Packing

Our Company

Our Precision Casting Manufacturing Process

Founded in 2003, Ningbo Suijin Machinery Technology is located in Ningbo city ,Zhejiang Province, We manufactured all kinds of lost wax investment castings and machining parts or called precision investment castings , material including carbon steel, alloy steel, and stainless steel. we also can according to the customers' requirement to compound the material, Our factory has a floor space of 33,000 square meters and another 18000 square meters of building area, which contain both casting foundries and CNC machining area. The two advanced lost wax casting and investment casting production lines have a capacity of 5000 tons lost wax castings and 1000 tons investment castings per year.

To keep the good quality parts we had set up our lab center which is advance center in our area. Our inspection equipments includes Spectrometer, Metallographic Microscope, Tension Tester, Low Temperature Impact tester, X-ray tester, magnetic particle detector, UT, CMM, and so on. every year we will investment to buy more equipments to develop our business.

We supply parts in a wide range in industries that includes automotive, boats, Oil machinery, agricultural machinery, building equipment, valves, pumps, electrical machinery, hardware, transmission, etc. we have produced more than 1000 different productions. more than 95% are exported to America, Canada, France, Germany, Denmark, Britain, Japan, etc.

Our company has more than 300 employees, including 17 engineers and 15 QC. every year some of employees will out training to improve their knowledges and skills. we had got ISO/TS16949:2009 and PED certifications.

We strive to provide the best quality and service while maintaining the basic principles of respect and honesty. We sincerely invite global customers to visit our company, and hope to establish a long term business relationship