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Sheet metal parts deep drawing stamping die,metal tool for deep drawing for ABS sensor
housing
METS Precision-Tool uses a variety of 2D and 3D cad/cam Software to develop, design, and plan the layout of our dies. (see below for the full software list & details). We have the resources to build a die for any application. When high volumes of production are expected, we can build a dependable tool with longevity in mind. We can also produce low-cost tools for prototyping and sampling applications. Die protection is always on our mind, and DACO Precision-Tool can build in sensors that will help prevent costly damage to the die.
Progressive drawing die As a die forms a shape from a flat sheet of metal, there is a need
for the material to move into the shape of the die. The flow of
material is controlled through pressure
applied to the blank and lubrication applied to the die or the
blank. If the form moves too easily, wrinkles will occur in the
part. To correct this, more pressure or less lubrication is applied
to the blank to limit the flow of material and cause the material
to stretch or thin. If too much pressure is applied, the part will
become too thin and break.
Drawing metal is the science of finding the correct balance between wrinkles and breaking to achieve a successful part.
General Draw Radius Guideline
Metal Thickness | Minimum Radius | Maximum Radius |
.015 to .020 | .156 | .250 |
.021 to .030 | .187 | .281 |
.031 to .040 | .187 | .312 |
.041 to .050 | .187 | .343 |
.051 to .062 | .250 | .375 |
.063 to .093 | .312 | .437 |
.094 to .125 | .344 | .468 |
As a general rule, 3 times of metal thickness can be used for a start point. If the part shows evidence of cracked, the tool has been machined metal safe, thus allowing for additional radius. The part specification may require a small radius under the flange that may be achieved with one draw, as opposed to several draws to size the radius.
Tool&Die Profile
General Capabilities | Design Modeling 2D, 3D,processing,assembling | Die Location Technical Support | Inspection |
Detail Tooling Documentation | DFMEA/PFMEA | Quick Building Prototypes | |
Die Types | Forming Dies | Precision Progressive Stamping Dies | Secondary Dies |
High Speed Steel Stamping Dies | Precision Blanking Dies | Forming Die | |
Tooling Material | Carbide(CD650,V3,KD20) | ASP-23 | ASP-60 |
S55C---45#55 | AL7075 | SKD11 | |
Tooling Life | 50 Million to 1000 Million Times | ||
Die Concept | 2-Plate Die | 3-Plate Die | Module Die |
Production Equipment | CNC | SODICK Nice Surface EDM | P/G |
Drill | SODICK Wire Cutting Machine | J/G | |
Milling Machine | WAIDA Profile Grinder Machine | ||
Stamping Equipment | AIDA | PURDER | MICO |
MICO | |||
Stamping Product | Custom Stamping | SIM shrapnel | Spring clip |
Battery shrapnel | Shield Drawing | Press-Fit Terminal | |
Lead Frame | Power Contact Terminal | PC Terminal parts | |
Additional Services Provided | Custom Packing | Packaging | Heat Treat |
Plating | |||
Delivery | 3-5 Week | 3-6 Week | 4-7 Week |
Q: What’s your manufacture capability?
---- We use Sodick/Charmilles to frabricate die inserts,dimension
we can do is +/-0.002mm.
Q: Can you make all the dimensions are according to our
design/samples?
---- We can guarantee that all the dimensions are made according to
your drawing/sample.Please notice that dimension tolerence we can
do is +/-0.003mm.
Q: Did the stamping die suit for my press machine?
--- The stamping die is made according to your press machine’s
specification.Before start making die parts,we will send the design
for your approval.
Q: What’s your advantage compare with other supplier’s on the
market?
---- We are stamping factory,have a team contains die
design,making,maintance and stamping production.We know how
important the good mold for stamping production.
---- All our engineers are with more than 10 years working
experience.They are more professional on precision stamping field.
---- All the die parts we made are by Slow-speed wire EDM,can
gurantee the dimension.Many of them make it by middle-speed wire
EDM/fast-speed wire EDM
Stamping die details: