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Galvanized Steel Cable Tray Roll Forming Machine 1mm Thickness For Shelves
Market used galvanized steel shelves sheet roll forming machine
Production Process
Decoiling→feeding→punching →forming→bending→hydraulic
cutting→product
Components of the whole line
No. | Item | Unit | Qty |
1. | Manual decoiler | set | 1 |
2. | Main forming machine | set | 1 |
3. | PLC Control box | set | 1 |
4. | Hydraulic pump | set | 1 |
5. | Cutting system | pcs | 1 |
6. | Output table | pcs | 1 |
Technical Parameters
Suitable material:color steel plate,galvanized steel or aluminum
Thickness:1mm
Request size:1200*3000*15mm
Forming speed:3-5m/min
Detailed description of every parts
a. Manual decoiler:
(1). Material coil inner diameter: 450mm-550mm
(2). Max coil Width:1250mm
(3). Carrying capacity: 5T
b. Main forming machine
(1) Main frame material:350# steel, the yield strength is 235Mpa.
The main frame of machine is welded separately and the outside wall
is connected by screw after being rotoblasted on
the surface. there are two purpose of being
rotoblasted:one,derusting.two,surface strengthening.
(2) Number of forming steps:13steps,Roller fixer:Middle plate
welded
(3) Roller material:45# steel with quenching, The rollers are
plated with hard chrome with thickness of 0.05mm on the surface
after being machined by the exact machine tool. So that ensure long
life of forming rollers
Shaft material:45#steel ,Diameter:80mm, Shafts of rollers are
tooled by grinding machine for two times to ensure time
forever,forming different width of sheet by change spacers.
(4) Transmission style:chain, 1 inch , Chain and gear move the
line, motor drives. All working actions are controlled by PLC
electric cabinet automatically
(5) Voltage:380v50hz3p or as your request
(6) Main motor power:5.5kw
(7) Thickness of Middle plate:16mm
(8) Three pcs of punching mold for different holes.
c. PLC control box
(1) Brand: Delta
(2) Frequency transformer: Delta
(3) Reducer: Delta
(4) 5.7inch touch operate screen
(5) The electric parts and its brand can make according to your
request
(6) Size :about 80*60*45mm
d. Cutting system
(1) Adopts post cutting,advanced hydraulic drive, automatic cutting
after forming, no
distorting or wasting, high level safety factor.
(2) Cutting mold:1 blades ,blade material Cr12 with heat treated .
(3) Cutting length tolerance ±1mm. The power of cutting is provided
by hydraulic station
(4) The final product can be cut as per set length in PLC
controller, and the length is automatically measured by encoder.
When final product reaches the set length, machine will stop to cut
the product automatically. Finish this action, machine will run
again continuously
e. Hydraulic pump
(1) 1 set ,with power 5.5kw
(2) Include a set of hydraulic tank , a set of hydraulic oil pump,
two hydraulic pipes(It supplies the power for the hydraulic
cutter). And two sets of electromagnetism valves
f. Simple runout table
(1) 1 pieces,welded by 60*40mm square steel pipe,size 3 meters
(2) The height can be adjusted,we can also design as your special
request
Notes:
(1) Date of delivery: Within 40 working days after receipt of the
deposit
(2) Warranty period: 1 year, life–long provides the technical
guidance
(3) Trainning: the buyer should charge of visa, return ticket, food
and accommodation overseas and USD100/person/day for salary.
(4) Need one technicians
(5) Training time: one week (contains the time of installation and
adjustment)
(6) We provide Spare part for machine: Easy damaged parts: conk 2
pcs, fuse-link 4 pcs ,Rubber mat 1 pcs,Bolt spanner 1 pcs