Medical PVD Bio-compatible Functional Coatings-RT-MedC1000

PVD Coatings on Medical Instrument Industry Application

1. Bio-compatible Medical PVD Coating

Experienced surface treatment and PVD coater for medical instruments, orthopedics, probes, alignment devices, implants and surgical cutting tools. Coatings are bio-compatible and acceptable for use with external and internal devices that come in contact with skin, tissue, bone and blood.

2. Coating Properties

• Improved wear resistance
• Reduced friction
• Bio-compatibility
• Decorative colors & aesthetic
• Chemical barrier
• Nickel Sensitivity
• Saline Solutions
• Sterilization

3. Bio-compatible Coating Films

TiN and ZrN family of gold thin coatings for specialized medical devices and instruments.

TiAlN, AlTiN, AlTiSiN, CrN, TiCN, ALCrN family of medical coatings for cutting tools and specialized applications.

DLC coatings on the medical equipment for a very low co-efficiant of friction.

( a-C:H DLC):

• Note:
  The data generated from laboratory samples. Coating films properties may vary depending on customer’s material, surface condition ( high polished or others) and products 3D geometry.

TiN coating

Titanium nitride (TiN) coating is clinically being used on orthopedic implants for hip, knee, shoulder and ankle replacements as well as dental implants, brain and ear implants etc. Bio-compatibility: non-toxic.

4. Available Products Materials: ABS, PEEK, PU, PPS and PC; stainless steel, Titanium, steel alloys etc.

Advantages

• Improved instrument performance
• Create distinct color identification, improve your product competition from others.
• Decrease friction and improve wear resistance: for example 0.35 VS 0.7 for un-coated steel.
• Oxidation and Corrosion Resistance
• Barrier layer for various solutions and environmental exposures.

PVD Coating Machine Models

1) Arc Cathode Plating

2) Magnetron Sputtering Coating

3) Arc + Sputtering Coating.

4)Royal Technology recommends our standard machine: RTAC (RTAS)1000

***Both machine equips with linear ion source for surface etching and PAPVD (Plasma Assisted Deposition ) ***

Others

1) Customer provide the products sizes, material, surface treatment before PVD coating; and productivity for a equipment size recommendation.

2) Samples coating required by customer can be satisfied.

3) Customers are very welcomed to inspect our company and have a visiting in our customer’s site to learn the whole coating process.

Medical Instruments Functional Coating Machine

The medical instruments functional coating machine is perfect combination of arc and sputtering cathodes, plus the linear ion source device is available for plastic material parts surface etching before deposiiton.

Benefits: eco-environment, easy to operate, compact foot print, low cost of owner ship, fast substrate exchange.

Coating Colors: gold, black, brown, grey, Chrome colors etc. Gold Colors: TiN, ZrN, TiN+Au, ZrN+Au
Rose Gold Colors: TiCN, TiAlN, TiCN+Au-Cu, TiAlN+Au, Cu
Chrome colors: CrN, Ti, Cr
Gray Colors: stainless steel, stainless steel (N)
Brown Colors TiCN, TiAlCN, ZrC
Blue Color: TiO, CrO, TiALN
Black Colors: TiC, TiC+iC, TiCN, TiAlN, TiAlCN
4. Coatings Advantages: high shiny and bright colors, strong adhesion & excellent scratch protection, fast deposition rate, good diffraction etc.

Key completed system listed below:
A.Vacuum Chamber
B.Vacuum Pumping System
Roughing Vacuum Pumping System ( Mechanical Pump + Roots Pump)
High Vacuum Pumping System (Diffusion Pump or Turbo Molecular Pump)
Holding Pump
C.Vacuum Measuring and Control System
D.Rotational Rack System
E. Deposition System
F.Electrical Control and Operation System
G.Water Cooling and Gas Distribution System
H.Sub-system

Layout

Layout- Top View

Layout- Front View

Machine Operation HMI Pages – Auto Coating Process

Please contact us NOW with your demand. Royal Technology Team provides the suitable coating solutions and machine.

Insite

Model: RTAS1000

Location: China

Time: 2019

Shanghai Royal Technology Inc. was established in 2006, a worldwide supplier of high quality vacuum equipment with key locations around the globe. Research and Development technology are supported by specialized engineers in the United States and China. High-tech machine manufacturing facilities are located in Shanghai and our global network of service centers ensure fast customer service response in key locations.

Shanghai Royal Technology has a strong drive for innovative design and high quality components selection, combined with an extra careful assembly process and a topnotch team of talented technicians and inventors, which enable us to offer turn-key coating solutions with high standard vacuum equipment, meeting and often exceeding Western standard. We are determined to serve the market worldwide in various industries such as:

Consumer electronics, automotive, renewable energy, architecture, Nano and bio-medical materials.

RTAS model,the arc and sputtering integrated series equipment can produce highly reflective black and bronze films specifically for high quality decorative coatings.

RTSP1200-FCEV, It is a sputtering system with PECVD process to deposit thin film on hydrogen fuel cell power modules. Fuel Cell Vehicles is the newest technology for the next generation of environmentally friendly cars. The main advantage and technological progress compared to commonly used batteries like dry cell need to undergo a recurring recharging process, but hydrogen fuel cell power modules only require Hydrogen and Oxygen reaction to generate power for driving.

RTSP1200-DPC,This coating system is exclusively used for the DPC (Direct Plating Copper) ceramic substrates process. The DPC ceramic substrates are widely used in various applications: for instance in high brightness LED to increase the longevity because of its high heat radiation performance, Semiconductor equipment, in microwave wireless communication, military electronics, various sensor substrates, aerospace, railway transportation, electricity power and much more.

RT-CsI950, Evaporation coating plant is applied to CsI film deposition for X-Ray Imaging devices. It is an advanced technique to evaporate CsI on the screen to create high quality images. The high-resolution performance allows this application to be extremely efficient and disruptive in the medical instrument, nuclear energy industry, security checking and inspection, high energy physics subjects and more.

Shanghai Royal Technology also successfully designed and developed Cube and Cylinder model large size Aluminum Vacuum Metalizing System which is used for Automotive Logo Board Coating.

Live Locally, Think Globally is our Vision. We live our day to day business by the concept of “Integrity and Solidarity”, always striving for innovation to achieve win-win situations in our ecosystem of worldwide partners. As pioneers in the Vacuum Coating Equipment Industry, we never relied on previous accomplishments, but we continuously tried to explore the ever changing world of the Vacuum Coating Industry to always create optimal economic, social and environmental benefits for our customers.

ROYAL TECHNOLOGY'S CULTURE

ROYAL's Vision: to be the worldwide famous brand supplier of providing total solutions to customers requirement.

ROYAL' Mission: protects the environment, saves our blue planet ; to improve labors tough working environment, enhance work efficiency, completely help owners to reduce production cost.

ROYAL's Philosophy: human-oriented, honest, innovative and make the greatest contribution to society.

ROYAL's Value: innovation, advanced technology’s R&D, serving China and worldwide's manufacturing industries.

ROYAL's Service: ONE-STOP service, with excellent technology and products, professional dedication to serve our customers.