Broken needle detector for shoes , garment , textile , fabric

Broken needle detector for shoes , garment , textile , fabric

1. Needle and Metal Contamination Policy

Needle and Metal Contamination Policy ensures that all its products are free of any broken needle or unwanted sharp metal parts. The Needle and Metal Contamination Policy is divided into two phases:

1.1 Prevention

1.2 Detection

1.1 Prevention:

Broken Needle Control Log Procedure is applicable to produce Target products where needle operations are involved.

Broken Needle Log Control Procedure:

Every factory that uses any type of needle operation, regardless of product, is required to comply with the Broken Needle Control Log procedure.

• The Broken Needle Control Log should include:

o Date/Time of Incident

o Production Line

o Operation

o Operator

o Machine Type/Machine ID

o Mount Broken Needle

o Panel/Garment Destroyed – Yes or No

o Mechanic‘s signature and Date

• Every factory must maintain a controlled needle inventory system and a broken needle control log.

• This log should include all broken parts or damaged needles along with any corrective action taken.

• Each sewing machine should have an ID (identification number).

• Needle replacement should be done only by designated factory personnel (e.g. inline supervisor, mechanic, needle log supervisor, etc.) to provide a log recording all parts of a broken needle have been accounted for.

• Note: Sewing operator should not have free access to spare needles.

• Production work areas are to be kept clear of unnecessary sharps (e.g. scissors, razor blades, staples, pins and loose metal parts).

• Machines and/or operators which continue to have broken needle issues should be reviewed and appropriate corrective action taken.

• Machines and their surrounding areas should be checked daily for needle and/or metal contamination.

• For products where a needle/metal detector is mandatory

• In the event of a needle breaking during any sewing operation, the panel or product piece being sewn should be retrieved from the production line and checked for broken parts.

• Broken parts should be sealed on the broken needle log control sheet indicating all details listed above.

• If all broken parts are not accounted for, contaminated panels or product pieces should be passed through the needle detector. If the needle detector still detects metal parts and if after further investigation, the pieces cannot be found, the panel or product pieces should be destroyed and recorded on the log.

Factory product safety officer must check if Needle and Metal Contamination Policy is being followed by checking:

• Needle Inventory System

• Broken Needle control log for accuracy and integrity of the records.

• Sewing machines have ID number and are verified against the Needle Inventory System and Broken Needle control log.

• Check machine oil sump for any broken parts and surroundings for loose metal parts.

• Check that sewing operator does not have access to needles and unnecessary sharps by verifying machine surrounding and drawers.

1.2 Detection:

Needle/Metal Detector to be placed in appropriate places especially at the finishing department to check for needle or small metal parts for all garments produced at Garments prior to packing.

Detection

• Garments must have needle detection machines and must ensure all productions if required by the buyer passes through the needle detector.

• The Needle Detector should be placed in a controlled area to ensure there is a clear demarcation of the product that has passed through the needle detector, and those which does no not.

• The controlled needle detection area should be established so that no finished product can move to the packing/finishing area with out being passed thru the needle detector in advance.

• Note: Do not permit any metallic tools or fixtures in this area or on the person operating the machine. Keep all unnecessary metal away from this area.

• The Needle Detector must work at a minimum sensitivity level of 1.0 mm diameter.

• A 9 point calibration procedure must take place a every hour basis.

• Units should be placed on the automated conveyor belt allowing it to pass through the detector head without manipulation.

• Detector should be calibrated by the authorized person only

• Never force the product through the detector head

• Product must pass through detector without operator assistance


Company introduce:

Guangdong Shanan Technology Co., Ltd. ls speciaizing in metal testing equipment, weight testing equipment, X-ray foreign objecttesting equipment, clothing toys, footwear industny needle detection equipment, security X-ray machine, security door, explosivedetector, explosion-proof tank, High-tech companies that provide liquidation detectors, vehicle bottom detectors, vehicle inspectionmirors, metal detectors, and other products for the development, production, and sales of imported inspection equipmentand services. With extensive experience in the industry's melal impurity removal and public safety scope testing, we can provide publicsafety inspeclions for high-end demanders from professional manufaclurers of Manzhu. The United States Shanan Technology GroupCo., Ltd., has Guangdong Shanan Technology Co. td, and Guangdong Haiman Testing Equipment Co., Ltd., Tailor-made solutions foicustomers. ihrough vears of meliculous service and inteonly manacement, as wel as ciose and fiendlv cooperalion with acenis, wehave established a good reputation in the industry. Help customers meet HACCP, FDA and other certificalion requirements and healthstandards to protect customer brand imaae and improve customer productivity and oroduction quality.

*The digital monitor,can show passing number,not qualified number and total number.


When the needle detector doesn’t detect the garments for some time,it will be stopped working by the auto energy-saving technology.

*Detecting the garments from X axis to Y axis by the use of LED broken needle position indicateor,to identify the position for the broken needle.

*The protective device against side running of conveyor belt,makes the conveyor belt not leave the normal track.

*Be equipped with intelligent starting device avoid pressing start switch frequently,so that prolong the life of machine.

*Making the operation more noemalized by the fail-safe of improper operation.

*Machine is inspected by professional detecting software,so that makes detection more stable and more reliable.

Guangdong Shanan Technology Co.,ltd is a leading manufacturer of metal detectors, X-ray inspection machines, and checkweighers in China. With over 15 years of experience in the industry, our company has established a reputation for quality, innovation, and customer service.

We are proud to be an Audited Supplier by Walmart of Mexico, a distinction that reflects our commitment to excellence in every aspect of our operations. In addition, we are the only factory in this industry certified as a Super Factory by in China, a testament to our ongoing efforts to push the boundaries of what is possible in terms of manufacturing efficiency, product quality, and customer satisfaction.

Our team includes more than 20 professionals in R&D, all of whom have contributed to the nearly 20 patents that we have obtained over the years. Our factory is certified for ISO9001 and ISO14001, and all of our machines are built to meet CE, FDA, HACCP, GMP, and IFS standards.

At our company, we take pride in our ability to provide customers with the latest technologies and exceptional service. We offer a wide range of products to meet the needs of different industries and applications, including food and beverage, pharmaceuticals, cosmetics, and more. Whatever your needs may be, our team is here to help you find the right solution for your business.

We are passionate about food safety and take our role in ensuring the safety and quality of the food supply chain very seriously. By partnering with us, you can be confident that you are working with a company that is committed to excellence in everything we do.

Thank you for considering our company as your partner in metal detection, X-ray inspection, and checkweighing technology. We look forward to working with you to achieve your goals and exceed your expectations.