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The details of the scaffolding machine
NO. | CONTENTS | |
1 | Scaffolding plank standing tube welding device | |
2 | Scaffolding plank ledger welding device | |
3 | Punching Device | Full automatic punching device |
Semi-automatic punching device | ||
Manual punching device | ||
Spare part:punching mould | ||
4 | diagonal brace flattening &punching device | Full automatic diagonal brace flattening &punching device |
Semi automatic diagonal brace flattening &punching device | ||
Manual diagonal brace flattening &punching device | ||
Spare part:punching mould | ||
5 | Tube cutting machine | Auto Blade cutting Device |
Swing saw cutting device | ||
Direct saw cutting device | ||
Auto direct saw cutting device | ||
6 | Auto Scaffolding plank wedling line | Auto robot welding |
Auto robot hand welding | ||
7 | Base jack & U-head jack welding device | |
8 | Auto scaffolding plank roll forming machine |
1. Technique parameters of the processing line
(1) Plate Material: Galvanized plate/strip steel
(2) Thickness of the plate : 1.5-2mm(different thickness is ok)
(3) Machine body :350mm H steel
(3) Wall thickness of the main forming machine: 18mm steel plate
(4) Outside debugging to change sizes
(5) Transmission chain : 2’’
(7) Reducer :15kw Xingxing Cycloid which works stably and no noise.
(8) Seam type semi-mat
(9) Roller material: GCr15 with quenched treatment 62-64°C
(10) Rollers: 16 steps including 9 shafts for leveling.
(11) 4 steps side wheels on the coil-input part for avoiding coil-deviation
(12) Forming part adopts side wheel rotation forming to reduce friction between rollers and coil. Easy and fast debugging
(13) Diameter of active shaft: 80mm, 45# steel
(14) Hydraulic pump power: 7.5KW
(15) PLC control systerm with inverter
(16) Woking Speed: 8-12m/min
3,5 Main Roll Forming machine
1, Working speed :2-8 m/min
2, Material thickness :1.0-1.2mm
3, Control system:PLC
4, Decoiler :5T
5, Punching :one set
6, Main roll forming rollers:16row rollers
7, Roll material:GCR15 Steel after quenching process HRC58-62℃,he chrome plating surface treatment
8, Material of the shaft and the shaft diameter:45# steel processing, shaft diameter is 70mm
9, Main machine power :18.5kw
10 Hydraulic station power:5.5kw
11, Hydraulic pressure:24Mpa
12, Scissors punching material:Cr12Mov,Quenching HRC 58-62℃
13, Length tolerance:3m±1.0mm
14, Voltage :380V, 50HZ,3 phrase
15,d riving mode :chain driving mode
16, Machine size :16.5*2.2*1.6m
Technical Parameter
Description | Offered Specification |
Rolling speed | 12-15m/min |
Rolling thickness | 1.5mm-2.0mm |
Raw material | Galvanized steel or blank steel |
Roller stations | About 20 stations |
Roller material | Gcr15, Quench HRC58-62 Plated Chrome |
Shaft diameter | Φ76mm |
Transmission | Gearbox |
Material of chain | 45# Advanced Steel (Diameter: 76mm), thermal refining |
Material of cutting | Cr12Mov with quench HRC58-62° |
Tolerance | 10m+-0.5mm |
Hydraulic station | 5.5kw |
Main Machine Parameter
No. | Item | Unit | Data | Remark | |
1 | Raw material | Type | MSgalvanized sheet | ||
Strength of panel | Map | ≥350 | |||
Thickness of panel | mm | 1.2~2.0 | |||
2 | Size | mm | See figure | ||
3 | Speed | m/min | 6~8 | ||
4 | Material of roller | GCr15Hardening treatment | |||
5 | Drive type | Gear box | |||
6 | Total power | kw | About 45 | ||
7 | Electrical system | PLC Inverter control | |||
8 | Contour dimension(L*W*H) | m | 35X4X3.9 |