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Before the processing of aluminum profiles, we need to add other metals into the pure aluminum to melt into the aluminum alloy products we need, and then make various molds according to the profile requirements of industrial products. The process of making molds is very important, which is related to the size, shape and color of industrial aluminum equipment
With the mold and aluminum alloy, the raw materials of aluminum
alloy can be put in the mold and extruded to form the shape of the
mold, so that the industrial aluminum equipment has the shape we
need. The manufactured industrial aluminum equipment will be
labeled with remarks such as name and shelf life, and then attached
with exquisite packaging, and finally waiting for factory sales.
The above is the manufacturing process of industrial aluminum
equipment, and the design is the steps before the production of
aluminum products. When designing the shape of aluminum, it is
necessary to consider whether the strength of aluminum profile
conforms to the industrial equipment, and how much pressure and
load the aluminum profile can bear, so as to know which alloy is
suitable for aluminum, In general, the strength of aluminum without
any metal is the lowest. Therefore, the hardness and strength of
aluminum products are directly related to the amount of alloy
content.
In addition, when designing industrial aluminum equipment, we
should also consider one factor, that is, the corrosion resistance
of aluminum alloy, because in the process of our use, aluminum
alloy has a variety of applications, and these different
environments require aluminum alloy products to have different
degrees of corrosion resistance, so as to better use. The price of
aluminum processing equipment is also determined according to the
price of materials used, because many materials will be used in the
production process of industrial aluminum equipment, and the
transportation cost and packaging cost should be included in the
cost.
1: Air spraying method. The powder coating is placed in the spray gun, and the coating is adsorbed on the surface of preheated aluminum profile by the adsorption force of compressed air. The powder is melted on the surface of aluminum profile. Thermoplastic and thermosetting powder can be used. If it is thermosetting powder, it should be solidified in the oven. This spraying method is suitable for the surface of small aluminum profile.
2: Fluidized bed dip coating method. The aluminum profile is preheated first, and then immersed in a powder coating fluidized bed to melt the powder to the surface of the aluminum profile. Thermoplastic and thermosetting powder can be used. If it is thermosetting powder, it should also be solidified in the oven. This spraying method is suitable for small aluminum profile surface with thick film, as well as medium-sized pipes or metal mesh, which can be fully dip coated.
3: Electrostatic powder spraying. This is a widely used powder spraying method at present. It uses the principle of electrostatic adsorption, so that the powder coating under electrostatic induction can be adsorbed on the surface of aluminum profiles with opposite charges. Both hot spraying and cold spraying can be used. After spraying, it needs to be dried in the baking oven. This spraying method is suitable for the surface of aluminum profiles with different sizes and shapes, and uses thermoplastic and thermosetting powders Fine.
4: Electrostatic fluidized bed dip coating method. This spraying method combines the fluidized bed dip coating method and electrostatic powder spraying method, using thermoplastic and thermosetting powder, which is suitable for the mass production of small aluminum profiles with film thickness less than 150 μ M.
5: Electric field corona coating method. The thermoplastic or thermosetting powder is placed between two parallel electrodes to make the powder coating charged, and the coating material is passed through between the electrodes to make its surface absorb the powder. A fluidized bed is placed under the device, and the spraying material is sprayed from the nozzle of the ejector, which is suitable for spraying small aluminum profiles with thin coating (10-20 μ m).
1: According to the door opening mode: push pull aluminum alloy
door, flat open aluminum alloy door, folding aluminum alloy door.
2: According to the type of outer door frame: ordinary single outer
frame aluminum door, single wall aluminum door, full frame wall
aluminum door.
3: According to the width of aluminum: 46 series, 50 series, 65
series, 70 series, 80 series, 85 series, 90 series, 93 series, 99
series and other aluminum alloy doors.
characteristic
1. The material is light
2. Good sealing
3. Beautiful color
4. Convenient processing
Aluminum alloy profiles have the characteristics of high strength,
strong corrosion resistance and not easy to deformation. Why do
some aluminum alloy doors have gone shape before they are used for
a year? After analysis, under normal use, the deformation of
aluminum alloy door may be caused by the thickness of aluminum
alloy profile used. It is understood that the aluminum alloy indoor
door, which is available for consumers to choose in the building
materials market, has a variety of thickness of 0.8mm, 1.0mm and
1.2mm. The strength of aluminum alloy doors with thickness of more
than 1.0mm is better, and will not deform in 5-8 years under the
condition of normal use. But some small manufacturers cut materials
to reduce production cost, and even made bathroom doors with
aluminum alloy profiles with thickness of only 0.6mm. Because of
the thickness of the material, the aluminum alloy doors are easy to
deform.
Caution: the thickness of profile directly determines the quality
of aluminum alloy door. When consumers choose aluminum alloy doors,
do not greedy for cheap and choose aluminum alloy doors with too
thin profile.
Description | Aluminum Frame Extrusions Set For Construction 6063 T5 White Powder Coated Surface |
Material Thickness(t) | 0.8-2.0 mm |
Materiral | aluminum alloy 6063 |
Annealing Treatment | T3-T8 |
Color | Wood, Silver White ,Bronze , Champagne, Black, (RAL series)etc. |
Surface Treatment | anodized, powder coated, electrophoresis, wood grain, polished and etc |
Shape | Square, Round, Flat, Oval, and according to customer's drawing. |
Length | Normal length=6m or in customer's order |
Usage | Building, Production Line, Decoration, Industrial, Transportation, Door and window, etc. |
Package | 1. Pearl cotton foam for each profile; 2. Wrap with shrink film exterior; 3. Packed according to customer request. |
Advantages/Features | Providing colorful products with various mechanical performances to adapt all kinds of architectural styles |
Interior: Non Finger-Jointed Pine or finger-jointed core with non finger-jointed Pine veneer; optional non finger-jointed Douglas Fir or finger-jointed core with non finger-jointed Douglas Fir veneer; optional non finger-jointed White Oak or finger-jointed with non finger-jointed Oak veneer; non finger-jointed Cherry or finger-jointed core with Cherry veneer; non finger-jointed Mahogany or finger-jointed core with non finger-jointed Mahogany veneer; non finger-jointed Vertical Grain Douglas Fir or finger-jointed with non finger-jointed Vertical Grain Douglas Fir veneer.
Kiln-dried to moisture content no greater than twelve (12) percent at the time of fabrication
Water repellant preservative treated in accordance with WDMA I.S.4.
Frame exterior aluminum clad with 0.050 inch (1.3mm) thick extruded aluminum
Frame thickness: 1 3/16” (30mm)
Frame depth for full frame units have an overall 5 21/32” jamb (144mm). 4 9/16” (116mm) jamb depth from the nailing fin plane to the interior face of the frame for new construction
Frame depth for replacement frame units have an overall 3 ¼” jamb (83mm) for replacement application and 2 3/16” (56mm) jamb depth from the nailing fin plane to the interior face of the frame for new construction
Frame bevel: Standard is no bevel, optional available are 8 degree and 14 degree bevel (replacement frame only)