Product Details
Galvanized Steel Curving Machine / Silo Roll Forming Machine by
Gear Box
Product Description
Now, the assembled silo that is composed of galvanized corrugated
sheet is widely used for the purpose of commercial grain storage
around the world, and our assembled silo corrugated sheet roll forming machine is especially designed to manufacture such steel sheets.
1. Main speficication:
No | Specification of the material |
1
| Suitable Material | 195-235Mpa GI or carbon steel |
2
| Width of the raw material | Based on the purlin sizes. |
3 | Thickness | 3.0-4.0mm |
Profile:
2. The Chart of Process Flow
Hydraulic decoiler→ Feeding→roll
forming→punching1→punching2→cutting→auto staker
3. Specification of components
No | | Technical Specification & Remark |
1 | 10T Hydraulic de-coiler
| - Width of feeding: 1250mm
- Capability: 10 Ton
- Inter diameter: 470-520mm
- Maximal out diameter: 1500mm
- Working speed: 0-15m/min adjustable
- Main motor power: 7.5KW AC motor
- Hydraulic power: 5.5kw
|
2 | Feeding | - Feeding type: adjustable
- Feeding width range:980-1200mm
- Entrance and guide roller: diameter is ¢65mm, material is SAE1045,
HRC48-52° surface with chrome
|
3 | Roll forming
|
- Thickness range:3.0-4.0mm
- Main motor power:60kw
- Roll station:20stations
- Machine Voltage, Frequency, Phase: 380 V, 50 Hz, 3Phase
- Roll station:20 stations
- Roller material:Gcr15 bearing material chrome plated surface with
hardness 58-62 degree ,CNC,
- Shaft diameter: ¢150mm material: SAE1045 with quenching and
tempering
- Transmission: by gear box
|
4 | Punching system
|
- Base on customer provide punching drawing, this machine need adopt
two units hydraulic punching system
- The punches and dollies will be CR-12, hardness HRC 58-62 and
chrome coating both punches and dolies should be easily replaceable
without requiring disassembly of complete units.
- Hydraulic power: 11kw
|
5 | Hydraulic cutting
|
- Cutting mode: Cut the sheet after roll forming to required length
with stop
- Cutting power by hydraulic: 11KW, share the same one to punching
- Working pressure: 25Mpa adjustable(according the final design)
- Material of blade:Cr12 with heat treatment 58-60°
- Length measuring: Automatic encoder length measuring
|
6 | Hydraulic station |
- Hydraulic power: 11kw
- Working pressure: 2Mpa adjustable
- Solenoid valve: 3 groups
- Hydraulic oil: 46# hydraulic oil
|
7 | Control panel system | - Programmable setting of profile length and quantity
- Operating system language: English and Chinese
- Computer used to control length & quantity. Machine will
automatically cut to length and stop when required quantity is
achieved
- Length inaccuracy can be amended easily.
|
Machine Component
This corrugated sheet roll forming machine consists of several
parts, as listed below.
1 . 10T hydraulic decoiler
2 . Straightening machine
3 . Shape forming machine
4 . Punching machine
5 . Curving machine
6 . Hydraulic shear
7 . Hydraulic station
8 . PLC control cabinet
9 . Stacker
Specifications
Applicable material Galvanized sheet
Feeding width 1250mm
Processing thickness 1-5mm
Roller material Ball bearing steel goes through heat treatment and
surface finish process.
Main motor power / hydraulic station power 90kW / 75kW
Forming passes 18
Forming speed 1-2 pieces/minute
Machine dimensions 32×8×2.5m
Machine weight 110T
10T hydraulic decoiler:
Steel coil width: from 1250 mm to 1500 mm;
Internal diameter of coil: variable, from 470 mm to 620 mm
Maximal out diameter:1600mm
Maximum coil weight: 10000 Kg;
Oil cylinder dia:120mm
Working speed: 0-15m/min adjustable
Main motor power: 7.5KW AC motor
Hydraulic power: 5.5kw
Speed controlled by frequency converter brand: Yaskawa
De-coiler should be with Loop control and hold down, and with
baffle for forbid coil fall down
The decoiler has 4 segments
Detailed Images
Forming section
Material of the profile: 195-235Mpa GI or carbon steel
Thickness range: 0.8-3.0mm
Maximum production speed: not less than 18 meters per minute (for
non-perforated profiles, excluding cutting)
Main motor power:60kw, AC motor, motor inside of main machine
(Brand: Guomao of China)
Machine Voltage, Frequency, Phase: 380 V, 50 Hz, 3Phase
Roll station:20 stations
Roller material:Gcr15 bearing material chrome plated surface with
hardness 58-62 degree ,CNC,
Shaft diameter: ¢150mm material: SAE1045 with quenching and
tempering
Transmission: by gear box 200*500(outside is cast iron, surface
needed polish and paint. Inside is 60# forge and press metal)
Company Profile
Wuxi YBT machinery Equipment co.,ltd established in 1998,
specialize in cold roll forming machine and auto-producing line.To
put customers'benefit on the first, we know our success comes from
customers'success and support. We run this mind through the whole
process from the design and develpment to after-sale service in
order to help our customer increase efficiency and reduce cost to
strengthen competitive forces. Our designer and sales will listen
to your reuirement to help you receive an ideal equipment.Our
company has perfect internte for after-sale service which can
support the after-sales so that you can get the satisfied
equipment, ensure you receive our considerate service by solving
all the problems which appeared during using the machine.
We will do the best machine to my all customers!
Our roll forming machine series:
1. Steel Silo Roll Forming Machine
2. Shutter Door Roll Forming Machine
3. C Z Purlin Roll Forming Machine
4. PU Sandwich Panel Line
5. Rock Wool Production Line
6. Highway Guardrail Roll Forming Machine
7. Floor Deck Roll Forming Machine
8. Cable Tray Roll Forming Machine
9. Steel Roll Forming Machine
10. Metal Slitting Line
11. Cut To Length Line Machine
12. Downpipe Roll Forming Machine
13. H Beam Welding Line
We will try do our best for make best quality machine!