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• This machine is made of trolley, vertical column, upper platform,
tool carriage mechanism, seam tracking device, wire feeding device,
wire reel supporter, flux recovery system and electrical control
system. Weld H-beam steel placed on work piece support frame with
45°
• The gantry frame is formed by the walking beams, the columns, and
the upper platform. Each of walking beams is driven by a motor
reducer, forming a double-drive system, which makes the operation
smooth and reliable. On the front of the platform, there are rails
and racks, and they can be used to make the welding arms and tool
carriages move. And two sets of wire and flux recovery machines can
be put on the platform.
• Welding arm is the most important part for welding work, it can
move horizontally on cross beam together with tool carriage, also
can move up and down on directional wheel of the tool carriage.
• Seam tracking device is placed under welding beam, it has the
function of automatic tracking, which can keep suitable distance
between welding gun and welding seam.
• Wire feeding device is fixed in arc-guiding device, it can
connect wire feeder and wire reel together by wire feeding pipe.
• Wire reel supporter is used for fixing wire reel, place wire reel
into the supporter before welding, then make wire thrill through
feeding pipe and connect it to feeding machine.
Technical Parameters
1, Workpiece range:
Flange width: 200-800mm Thickness:3-35mm.
Web height: 200-1500mm Thickness:3-25mm.
2, Assembling & Welding speed: 0.35-3m/min
3, Main drive roller diameter: 250mm.
4, Main drive roller speed: 3500-6000mm/min.
5, Main drive roller speed adjustment type:AC frequency conversion
stepless speed regulation.
6, Correct wheel diameter: 180mm
7, Correct wheel cylinder lifting intinerary: 200mm
8, Straightening roller diameter: 380mm
9, Main drive motor power: 7.5KW
10, Upper pressure roller diameter: 160mm
11, Upper pressure lifting cylinder stroke: 1350mm
12, Body size(L*W*H): 2515*2430*3530mm
13, Overall power: 13.4KW
14, Conveyor roller power: 1.5 x 2 = 3KW
15, Flux recycling station power: 4 x 2 = 8KW
16, Hydraulic station power: 5.5KW
17, Welder model: MZ-1000 x 2 OR Lincoln DC-1000 x 2
Web height | 200~1500mm |
Web thickness | 6~16mm |
Flange width | 200~800mm |
Flange thickness | 6~20mm |
Work-piece length | 6000~15000mm or as user’s request |
Assembly and welding speed | 0.35~3m/min |
Main machine power | 3kW |
Roller conveyor motor power | 0.75*4=6kW |
Flux recycling machine motor power | 3*2=6kW |
Pump station power | 4kW |
Welding source power | 69kW*2=138kW |
(1) Assembling Machine:
Main drive roller components, clamping, powder compact, the door
frame of web press device, hydraulic alignment device, on the bar
system, input, output, roll, hydraulic system assembly, etc.
(2) Angle Seam Welding Machine:
Double wire welding torch up and down or so regulating mechanism,
welding gun, welding gun tilt tracking mechanism clamping
mechanism, automatic flux recovery conveying machine, MZ - 1000
double arc double wire submerged arc welding machine (Chinese brand
or imported), etc.
(3) Flange Straightening Machine:
Correct vice driving wheel mechanism, fastening device for flange,
hydraulic clamping scale correction mechanism, etc.
(4) Electric control system:
Electrical cabinets, ac frequency converter, PLC programmable
controller, etc
(5) Spare parts:Button 5pcs.
HH54PDC24V relay 4pcs.
Molten core 4 A, 6 A, 6 pcs for each.
This is a special machine for H beam direct assembling, welding and straightening, it combines assembly machine, gantry type welding machine and straightening machine into one machine,thus improves productivity, reduces cost, and saves the installation space. It can produce H-beam and T-beam with high efficiency.