2 - 4mm Thickness silo Culvert Sheet Metal Roll Forming Machine
With Track Cutting System
Product description:
The cold roll forming line is specially offered for constructing
spiral steel silo. The steel coil is decoiled to deliver the steel
plate to the forming machine. Then the steel plate will be
processed into the shape required. Subsequently, the bending
machine is employed for bending and plate edge processing, to form
a spiral strip with the width from 30-40mm. The spiral strip
produced by the grain silo forming equipment is used to strengthen
the silo structure.
The cold roll forming machine can be applied for bending two kinds
of materials for on-site silo construction. The silo roof is
assembled on the ground, requiring no scaffold or other auxiliary
equipment, The cold roll forming line operated at the speed of 3-5m
per minute, resulting in a short construction period.
Main speficication:
No | Specification of the material |
1 | Suitable Material | Galvanized steel |
2 | Width of the raw material | Based on the purlin sizes. |
3 | Thickness | 2.0-4.0mm |
Working flow
3. Technology of Composition of machine
1: 10T hydraulic decoiler
- Steel coil width: from 1250 mm;
- Internal diameter of coil: variable, from 470 mm to 550 mm
- Maximal out diameter:1600mm
- Maximum coil weight: 10000 Kg;
- Oil cylinder dia:120mm
- Working speed: 0-15m/min adjustable
- Main motor power: 7.5KW AC motor
- Hydraulic power: 5.5kw
Feeding→roll forming→track punching and stop cutting→transportation table→curving→end product
Feeding
Forming Section
- Material of the profile: GI
- Thickness range:2.0-4.0mm
- Maximum production speed: 0-10 meters per minute (for
non-perforated profiles, excluding cutting and punching)
- Main motor power:75kw
- Roll station:18stations
- Roller material:Gcr15 bearing material chrome plated surface with
hardness 58-62 degree
- Shaft diameter: ¢130mm material: SAE1045 with quenching and
tempering
- Transmission: by gear box
- Machine base frame adopt H beam welding steel
Photo of each parts:
Track Punching and stop cutting:
- Base on customer provide punching drawing, this machine need adopt
hydraulic track punching system, the punching is NOT stop
- The cutting is stop punching after non stop punching.
- The punches and dollies will be CR-12, hardness HRC 58-62 and
chrome coating.
- The whole punching operation should be automated and controlled by
a program installed in the PC which is located in the operator's
console.
- Hydraulic power: 30kw
- Punching system: 2 sets
- Cutting after forming: Cut the sheet after roll forming to required
length
- Cutting motion: The main machine automatically stops and the
cutting will take place. After the cutting, the main machine will
automatically start.
- Material of blade: CR12with heat treatment
- Length measuring: Automatic length measuring
Sample photo for reference:
Transmission table
- Connect from cutting to curving machine
- Transmission power:2.5kw AC motor
- Table size: length in 5m
- Drive of transmission by 1.0inch single line chain
- Transmission roller: ASTM1045 with chrome, diameter of roller is in
80mm
- Color: blue or base on customer request
- Quantity;one
Photo of transmission table:
Curving machine
- Structure; adopt wall panel design, base frame adopt complete
welding design to make sure the machine in strong
- Main motor power: 15kw, AC motor
- Machine Voltage, Frequency, Phase: 110 V, 60 Hz, 3Phase
- Roll station: 4 rollers
- Roller material: ASTM52100, chrome plated surface with chrome, CNC,
HRC58-62 degree.
- Diameter of shaft: 120mm
- Driven by gear
- Minimum radius to work: 24 "(600 mm)
- Color: yellow and blue
Sample photo for reference:
- Warranty: 1 year warranty from date of shipment
- Guarantee:
1: Guaranteed against malfunctions due to manufacturing defects for
1 year after date of shipment. Repairs will be made free of charge.
2: Repairs will not be performed free of change even during the
guarantee period in the follow circumstances
- Damage occurs due to a natural disaster
- Malfunction occurs due to user error
- Malfunction occurs due to modifications
- Malfunction occurs due to further movement or shipment after
installation