High Temperature Vacuum Sintering Furnace With Dewaxing Function

High temperature vacuum sintering furnace high performance cemented carbide materials wih the function of dewaxing

Equipment Description:
The special sintering furnace for cemented carbide is single-chamber, horizontal and periodic heating, heated by low-voltage and high-current graphite heating element, with multiple heating units, each unit individually controlling the temperature.The whole process is controlled by computer automation, monitoring, tracking, fault self-diagnosis simulation display and record.
Design standard: double door horizontal structure, horizontal structure design for easy handling and maintenance, the whole process automation control.
Adopt the graphite inner structure inside the insulation tube.On the whole, it must meet the strict requirements of furnace temperature uniformity and atmosphere uniformity in the sintering process of precision cemented carbide.Main supporting components (control elements, sensors, graphite heating element, thermocouple, main control valve, vacuum pump, etc.) have the international advanced level, can adapt to long-term, stable, reliable mass production requirements.At the same time, the equipment should also meet the national requirements for energy conservation and environmental protection.

Equipment Application:
It is suitable for the degreasing of high performance cemented carbide materials (can realize the negative pressure dewaxing process, the molding agent is paraffin), hydrogen positive pressure dewaxing, vacuum sintering, partial pressure sintering, rapid cooling and other batch production operations and laboratory research and development.Sintered carbide products, ceramic blade products, extrusion products and special products.

Basic equipment configuration:

1.The whole equipment is controlled by industrial computer and liquid crystal display, with the functions of on-site alarm and real-time monitoring, and real-time display of the current working status of the equipment, and the system has the function of negative pressure leak detection.

2.The temperature control of the equipment is controlled by Siemens PLC, more than 20 temperature control curves can be compiled, with PID parameters that can be selected in the program, in order to adapt to the requirements of different temperature segments, so as to ensure smooth temperature curve and good temperature follow.

3.Different control event signals can be set up in the program according to the need for different control operations, which greatly improves the reliability of the equipment and reduces the labor intensity of the workers.

4.Control system: PLC and industrial control computer (PC) to achieve the setting of equipment parameters and process parameters, sintering process program preparation, alarm display, fault self-diagnosis site dynamic display process, the main process parameters by the computer record time up to one year;Implement a variety of safety interlocks.

5.Water system: closed circulation of cold water, water flow switch to realize water shortage alarm, safe and reliable;

After sales:

1.Installation, Commissioning And Acceptance

We do installation, commissioning and acceptance in buyer's plant.During the installation and commissioning period, the commissioning personnel shall be provided free of charge by the demander according to the staff standard.

The equipment shipped to the buyer, the seller received the buyer's notification, both within a week to carry the equipment out of the box together, then check the equipment and all components according to the packing list . Including equipment accessories, spare parts and special tools, attached manual and technical documents, etc. It can be installed after the acceptance check of equipment.
After installation and debugging, the equipment shall be accepted according to the technical accessories.

2.Training

When taking-over the Furnace to the customer, We will give a staff training to customer. The operating personnel of the customer should join to commission,test the furnace, when installing at customer’s company.
This is practical operation training and practical maintenance training,
and our technical personnel will telling the basic principle,equipment maintenance knowledge,And the common fault handling measures.We can training 2 ~ 3 workers. ( Training how to maintenance and operating.)

3. Warranty period

The warranty period of the equipment is 12 months, which starts from the date of installation and debugging of the supplier. Equipment failure happens, after-sales service personnel shall give solutions within 2 hours, after receiving the buyer's notification . If it is need to go to the site for treatment , operators dispatched by seller should arrive at the site within 48 hours after go aboard. In case of emergency,operators should arrive at the site within 48 hours after go aboard, and continue to make repairs until the fault is removed and the equipment returns to normal.

Note:

We are a professional manufacturer of powder metallurgy sintering furnaces. Custom design is available according to customer’s requirements. Please offer us the sintered material, size of sintered piece, max. temperature, heating zone dimensions, vacuum level and other special requirements when making inquiries. We will offer professional proposal and solutions based on your requirements.

Quality assurance and service:
1. Our company guarantees that all materials and purchased components meet the national technical quality standards.
2. Within one year from the date of acceptance of the equipment, if there is any quality problem caused by the design or manufacture of the equipment, our company will carry out free maintenance and bear the maintenance cost.If the equipment exceeds the warranty period or is damaged due to human error or force majeure (such as natural disaster), our company will actively provide high-quality paid service.

Zhuzhou Ruideer Intelligent Equipment Co., Ltd. is a manufacturer of powder metallurgy solutions for the whole industry chain. It integrates process development, production, sales and coating services of sintering furnace, PVD coating furnace and CVD coating furnace. Ruideer has standardized workshops and office buildings, covering an area of more than 19,000 square meters, with more than 170 employees. Ruideer’s productivity reaches 120 sets of pressurized sintering furnaces per year, 500,000 pieces of PVD coating per month, and 250,000 pieces of CVD coating per month.

In the past years, Ruideer has been rated as a national high-tech enterprise, a national-level Specialized and Sophisticated enterprise (appointed as a national key little giant enterprise in 2022), a little giant enterprise in Hunan Province, and a single champion of pressure sintering furnace in Hunan Province, and gained 85 intellectual property authorizations.

Nearly 400 sets of degreasing gas pressure sintering furnaces and 180 sets of degreasing vacuum pressure sintering furnaces have been produced. In order to continuously meet and exceed customer needs, Ruideer provides customers with "targeted application, key development, and tailor-made" characteristic services. The products are sold both at home and abroad (US, Russia, EU, Japan, Ukraine, South Korea, Vietnam and other countries), providing 24-hour response services to domestic customers. Ruideer's products have been widely used in the cemented carbide, ceramic, MIM stainless steel, semiconductor industry.

In line with the enterprise spirit of "quality-oriented, continuous innovation, service satisfaction, unity and hard work, and common development", Ruideer is guided by market demand and business development, supported by key technologies, closely following customer needs, and is committed to serving customers with stable and reliable technical products and contribute to the application in the field of powder metallurgy!

Our standard sintering furnace model include (but are not limited to):

• Gas pressure sinteing integrated furnace（1MPa/2MPa/6MPa/10MPa)
• Debinding vacuum sintering integrated furnace
• MIM stainless steel sintering furnace
• Silicon nitride sintering furnace
• Silicon carbide sintering furnace
• Metal sintering furnace (Mo/W heater)
• Vacuum brazing furnace
• CVD coating furnace