10 Ton Tube End Forming Machine Sizing Mill Calibrator Max Work Stroke 165mm

sizing mill calibrator

Machine description
Under the condition of small total .diameter-reducing rate and small single-machine diameter-reducing rate, the steel pipe is rolled into the required dimension precision and true roundness, and the outer surface quality of the steel pipe is further improved. It is mainly composed of working frame and transmission device. The number of working frames of sizing machine is less, which is generally 3 / 12, and is divided into longitudinal and cross-rolling sizing machine. Cross-rolling sizing machines are generally distributed in three-roll cross-rolling pipe units. The working seat consists of a rack, a roll and a bearing, a roll radial adjusting device, a roll axial adjusting device and a base. The transmission device includes a main motor, a reducer, a transmission gear box and a tooth connecting shaft

Advantages:

1. Low cost for operator training,high production effeciency and product uniformity.
2. Drived by electric servo motors.compared with hydraulic drive,it has higher stability and longer lifetime.It is unnecessary to worry about oil-leak or working temperature.
3. Gapless tube bending,with long-time high precision and processing efficiency,easy for operation.It has good compatibility.
4. Small in size,low noise level
5. Low running cost,with best cost performance for tube processing.
6. Widely used in small-diameter tube processing,for example tubes of air conditioner and oil tube for autos

Standard models:1~5 stacks,4~6 servo motors

Advanced motor:11 fully electric servo motors


Applications:

Auto,motorbike,aircraft,bicycle,kids bike,fitness equipment,furniture,outdoor equipment,air conditioner,food machinery,nulcear tube such as reactor,evaporator and heat exchanger

Features
1. The electric control system uses famous Japanese controllers,such as servo drivers,servo motors,positioning modules and CPUs manufatured by the Mitsubishi Corporation,and is high in performance and good stability.
2. The Mitsubishi ultra-large CPU can accommodate 400 groups of files for compiling,if necessary,the additional transmission software is bought and installed in the computer,and the documents and files are stored in the hard disk,so that the number of compiling groups is unlimitedly expanded.
3. Industrial-use computer type:the WINDOWS operating system is internally installed,and used together with the Mitsubishi servo system,besides the Mitsubishi servo driving,the convenient file management owned by the WINDOWS operating system is also provided;and the files can be storted in the hard disk or soft disk,so that the compiling groupnumber is unlimitedly expanded.
4. Automatic 3D simulation function for tube-forming is selected as required.
5. An automatic error-fault detecting function is provided,and the errors and faults are displayed on the screen,so that the operator can much easily troubleshoot.
6. The machine can be connected with a printer so as to print the data displayed on the screen.
7. Communication interface can be installed as required,which can be connected to our company.Our engineer will provided remote service of real-time monitoring,data updating,failure checking and so on.
8. A feeding cart’s feeding position,safety position,wheel mode interfering position and guided mode interfering position are set,so that a hand wheel pulse wave generator can be finely tuned,the position can be automatically remembered,and the error caused by the manual measurement and the loss caused by the feeding cart bumping the machine are eliminated
9. The feeding shaft will perform automatic detection before acting,so that the feeding shaft is avoided from bumping the machine
10. When the curves are tested,analytical actions can be used,the actions are modified by the careful observation of the interference points ,so that the efficiency is improved.

Yuantai Machinery Technology Co., Ltd is a leading technology enterprise specializing in the manufacture and development of CNC tube bending machines. Many kinds of CNC tube bender developed by the company are in the leading level at home and abroad and even in the world, reaching the world synchronous leading level. The company independently developed the full-electric CNC tube bending machine control system is in the industry leading level, and obtained dozens of patents.

Advanced techniques such as three-dimensional dynamic information simulation design and finite element force analysis are used in mechanical design.

The company has a complete production management system, and has passed the ISO quality management system certification, the European Union CE certification and ERP management, The company has Japan's original large polyhedron horizontal machining center and several imported vertical machining center and imported gantry 3D camera detection means to ensure the stability and reliability of the products.

The company's products have been widely used by well-known enterprises in various industries:

Well-known auto parts companies: Guangzhou Automotive Group ,USUI,TI AUTOMOTIVE, Iron Horse Technology, Takada (Matsui), TRW, Zhongding, Longkou Tongda, AoJia, Daqi, Scitech and Yanfeng.

Well-known aerospace companies: Liming, AVIC Xinxiang Aviation and Satellite Institute. tomorrow Aerospace, Hongdu and so on.

New energy well-known enterprises: Chatter, Emma, SUPAQ.Heng Run cars
Well-known motorcycle companies: KYMCO, HONDA.
High-end furniture well-known companies: Tianwei.
Refrigeration well-known companies: Dorset, Mitsubishi Heavy Industries, Haier,Daqi.
Well-known nuclear power companies: Jiuli, Baoyin, CGN, Shanghai Electric.
Technical and management team consists of 11 technical engineers, 6 technicians, and 15 management personnel.
Our products have competed many imported machines in high level industries such as auto parts, aerospace, refrigeration, and nuclear power, and have got well recognized resection.
Precision tuning for customer, professional focus is our corporate purpose.
The company's main products are:
Serial products of the CNC left and right all-electric tube-bending machine;
Serial products of the CNC Hydraulic Electric Hybrid tube Bending machine ;
CNC metal circular saw machine;
CNC pipe-end forming machine;
Non-standard tube equipment and peripheral equipment R & D, production;
Design and Construction of whole Plant and Unit Automation.