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OPGW Overhead Power Ground Wire Outdoor Bulk Fiber Cable Central
Loose Tube
Application
OPGW is a dual functioning cable performing the duties of a ground
wire and also providing a patch for the transmission of voice,
video or data signals . The fibers are protected from environmental
conditions (lightning, short circuit, loading) to ensure
reliability and longevity. The cable is designed to be installed on
transmission and distribution lines to carry voice, data and video
communications, especially in lighting waveform monitoring system,
an observation system for overhead test line, maintenance data
information system, power line protection system, power line
operation system, and unmanned substation monitoring.
Description
OPGW cable has two constructions: Central loose tube type.
The fibers is placed loosely in a sealed and water resistant
stainless steel tube filled with water blocking gel. This tube
provides protection to the fibers during installation and operation
under severe environmental conditions. Aluminium layer over the
tube is optional. The stainless optical tube is located at the
center of the cable protected by single or multiple layers of
aluminium clad steel and aluminium alloy wires. The Aluminium-clad
steel wires are shaped trapezoidally around the optical unit to
provide compact construction. The metallic wires provide mechanical
strength to withstand severe installation and operating conditions,
while achieving conductivity to control temperature rise during
short circuit conditions. This type can accommodate up to 48 fibers
in a cable. Despite such a high fiber count in a single tube, each
optical fiber is clearly distinguishable utilizing a fiber
identification system consisting of coloring and the number of ring
marks on it. This compact design features high mechanical strength
and fault current rating within a smaller diameter. The smaller
diameter also results in excellent sag tension performance. Multi
loose tube type--- The fibers is placed loosely in a sealed and
water resistant stainless steel tube filled with water blocking gel.
Two or three stainless steel optical tubes are helically stranded
in the inner layer of a multiple-layer cable.The multi loose tube
type is designed mostly for very high fiber count requirement over
48 with the maximum fiber count reaching 144. The multi loose tube
type can meet the requirement of huge cross and large current
capacity.
Features
• Colored coded fibers and binders for quick and easy
identification during installation.
• Compact design results in excellent sag tension performance of
the cable
• Aluminium-clad steel wires and Aluminium alloy wires provides
mechanical strength to withstand the installation and operating
conditions, while achieving conductivity required to control
temperature rise, during the short circuit fault condition
• Optical unit placed inside the Aluminium tube provides
exceptional mechanical and thermal protection for the fiber against
severe environments and external laternal force.
• Thick walled Aluminium tubes provide hermetic seal for optical
units, providing excellent crush resistance and low resistivity.
• Unique design has maximum allowable tension to control fiber
strain
• Stranded wires used for optimizing the mechanical and electrical
properties of the cables
• High load, long span capability.
Mechanical Properities
Minimum Bending Radius: | Maximum Compressive Load: | 4000N for unarmoured | |
Under installation: | 20×OD | 6000N for armoured | |
During operation | 10×OD for unarmoured cables | Repeated Impact: | 4.4 N.m (J) |
20×OD for unarmoured cables | Twist (Torsion): | 180×10 times, 125×OD | |
Temperature Range: | Cyclic Flexing: | 25 cycles for armoured cables. | |
Operating Temperature Range: | -40℃(-40℉) to +70℃(+158℉) | 100 cycles for unarmoured cables. | |
Storage Temperature Range: | -50℃(-58℉) to +70℃(+158℉) | Crush Resistance: | 220N/cm (125lb/in) |
Physical Properties
Cable section (mm2) | Nominal Outer Diameter (mm/in) | Nominal Weight(kg/km)(lb/kft) | Max working tension(kN) | Modulus of clasticity(kN/mm2) | Heat expansion coefficient(10-6/℃) | DC Resistance (Ω/km) | Short-circuit current capacity (kA2s) |
35 | 8.1/0.318 | 250/167.79 | 45.2 | 162.0 | 13.0 | 2.433 | 8.9 |
50 | 9.6/0.378 | 343/230.20 | 63.0 | 162.0 | 13.0 | 1.743 | 16.5 |
70 | 11.4/0.448 | 487/326.85 | 89.3 | 162.0 | 13.0 | 1.237 | 3.04 |
90 | 12.5/0.492 | 368/246.98 | 58.2 | 94.1 | 17.3 | 0.473 | 72.7 |
105 | 13.5/0.531 | 428/287.25 | 67.9 | 94.1 | 17.3 | 0.403 | 98.8 |
130 | 15.0/0.590 | 527/353.69 | 83.8 | 94.1 | 17.3 | 0.329 | 149.9 |
* The effective sectional area of the single-layer design ranges
from 50mm2 to 83mm2, suitable for rated voltages of 66kV, 115kV,
150kV, 250kV and 275kV. * The effective sectional area of the
double-layer design ranges from 90mm2 to 200mm2, suitable for rated
voltages of 150kV, 250kV, 275kV, 380kV and 500kV. * The effective
sectional area of the three-layer design ranges from 200mm2 to
400mm2, suitable for rated voltages of 380kV, 420kV and 500kV in
European markets.