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Platsic Bottle Automatic Soft Drinks Complete Filling Line Turnkey Project
General Description
This model special for soft drinks, combined with rinsing, filling and capping. It is innovated and designed in the requirement of carbonated beverage technics, on the bases of introducing, digesting and absorbing advanced technology abroad. It is reasonable in structure, safe to operate and easy to maintain, which is an ideal choice for beverage producers.
Technical Parameters
Project Name: Platsic Bottle Automatic Soft Drinks Complete Filling Line Turnkey Project | Soft drinks | |||
Material | Shape | Filling volume | Filling level(mm) | Neck type |
PET Plastic Bottle | Round Bottle/ Square bottle | 150ml-2L | Distance from bottle neck Customized | Customized |
Adjustable specifications of the bottle type | Middle mould base: Bottle diameter ≤105mm; Bottle height≤310mm | |||
Customers need to buy additional change-over parts for the
different bottles. If using square bottles, then bottle separating system will be added. | ||||
Carbonated Drink Preparation | Syrup melting machine, Blending mixing Machine, CO2 filter, CO2 mixer. | |||
Container Label & Control Mode | Packaging system | Palletizing system | ||
Hot Melt Roll-Fed PVC Shrink Label Full Label/ Half Label Automatic | Packing system | Min, Spec. | Manual Low position gantry palletizer Robot Palletizer High position gantry palletizer Single Arm Palletizer Manual Palletizer | |
Film shrinking wrapping around packer Robert packing machine | 2*3 Customized | |||
Filling temperature | 0~4ºC | |||
User Ambient Conditions | Temperature:10~40ºC;Humidity:No dew | |||
User Electrical Supply Specification | Voltage:380V±5%, 3phase; Frequency:50HZ±1% |
Working process
Plastic bottles are fed from in-feeding star wheel into the washing
machine of monoblock via star wheel. Bottle clamp installed on the
rotary wheel of the washer will grip bottle neck and make a 180°
turn along a guide track to face the bottle mouth downward. In
designated section of the washing machine, rinsing water will jet
out from special nozzles to flush bottle inside wall. After washing
and dripping, bottles gripped by the clamp will make another 180°
turn to insure bottle's neck facing up. Clean bottles are
discharged out of the washer by a star wheel to feed the filler.
After entering the filler, bottles are retained by neck supporting
carrier plates, which are actuated by bottle carrier mechanism to
raise them by cam. The filling ways adopt isotonic filling. Filling
valves are opened by bottle presence signals. When the liquid level
reaches to the return pipe, it will stop filling. After finishing
filling, valves are closed by valve closing mechanism to further
stop venting to complete the filling process. Bottle carrier
mechanism is lowered by a cam to disengage filled bottles with
filling valves. Then bottles are transferred into the capper by a
neck handling star wheel. Anti-rotation blades on capping heads
will seize the bottle's neck to prevent it from rotation and hold
it in an upright position. The twist-on capping head will make
revolving and rotating movement along with the machine to finish
the complete capping process of cap picking, placing, twisting, and
disengaging under the control of a cam. A discharge star wheel
discharges finished bottles onto discharge conveyor belt to be
conveyed out of the filling monoblock.
Model
Model | Working capacity | Maximum capacity |
DXGF14-12-5 | 2,000BPH | 2,500BPH |
DXGF18-18-6 | 4,000BPH | 4,500BPH |
DXGF24-24-6 | 6, 000BPH | 8, 000BPH |
DXGF32-32-6 | 9, 000BPH | 12, 000BPH |
DXGF40-40-10 | 12, 000BPH | 14, 000BPH |
DXGF50-50-12 | 15, 000BPH | 18, 000BPH |
DXGF60-60-15 | 18, 000BPH | 20, 000BPH |
DXGF72-72-15 | 22, 000BPH | 26, 000BPH |
Why Choose Us
1. Each soft drink filling machine element tha contacts with the
liquid is made of high quality Stainless steel 304, if needed, SS
316 is also available.
2. The soft drink filling machine adopts bottle neck holding
transmission technology to realize fully automatic rinsing, filling
and capping.
3. Most elements of the electrical system use famous international
brand, such as Mitsubish, Omron brand.
4. The soft drink filling machine obtain the advantages of good
abrasive resistance,high stability,low failure rate, etc. The
quality of the equipments reaches the international advanced level.
5. Advanced technologies, human-machine interface touch screen and
PLC program control are adopted in this machine.
6. Nozzles in the grab can guarantee the complete wash of the
interior of the bottle.
7. Easy to operate, save the cost of workers.
FAQ
1. Which countries or areas have your products been exported to?
We've exported more then 40 counties all over the world.
2. How about your MOQ?
At least 1 set.
3. How about your product's quanlity?
Our products are certificated by CE, ISO, we provide 1 year
warranty.
4. How to buy from you?
First, customers make an purchase order.
Then, we will send a PI to cutomers and a countersigned PI is
required as an official comfirmation.
After that, customers shall finish with the advanced payment,
production will start as soon as advanced patment received.
During the production, we will update the production status to
customers. And after production finished we'll offer machines
pictures for customers' reference if they need.
Finally, after shipment, customers should arrange the balance upon
the receipt of B/L copy,then we'll send original documents to
customers for their custom clearence.
During shipping, we will still have an eye on the goods, and keep
in touch with customers.