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20000BPH Automatic Carbonated Drink Processing Filling Machine Line
General Description
DXGF series filling machine is special for carbonated soft drink, soda water, energy drinks filling, combined with bottle washing, filling and capping. It is innovated and designed in the requirement of carbonated drink technics, on the bases of introducing, digesting and absorbing advanced technology abroad. It is reasonable in structure, safe to operate and easy to maintain, which is an ideal choice for beverage producers.
Technical Parameters
Project Name: 20000BPH Automatic Carbonated Drink Processing Filling Machine Line | Carbonated drink | |||
Material | Shape | Filling volume | Filling level(mm) | Neck type |
Plastic Bottle | Round Bottle/ Square bottle | 100ml-2L | Distance from bottle neck Customized | Customized |
Adjustable specifications of the bottle type | Middle mould base: Bottle diameter ≤105mm; Bottle height≤310mm | |||
Customers need to buy additional change-over parts for the
different bottles. If using square bottles, then bottle separating system will be added. | ||||
Carbonated Drink Preparation | Syrup melting machine, Blending mixing Machine, CO2 filter, CO2 mixer. | |||
Container Label & Control Mode | Packaging system | Palletizing system | ||
Hot Melt Roll-Fed PVC Shrink Label Full Label/ Half Label Automatic | Packing system | Min, Spec. | Manual Low position gantry palletizer Robot Palletizer High position gantry palletizer Single Arm Palletizer Manual Palletizer | |
Film shrinking wrapping around packer Robert packing machine | 2*3 Customized | |||
Filling temperature | 0~4ºC | |||
User Ambient Conditions | Temperature:10~40ºC;Humidity:No dew | |||
User Electrical Supply Specification | Voltage:380V±5%, 3phase; Frequency:50HZ±1% |
Equipment Structure
1. Bottle infeed
Bottle infeed by combination of air conveyor and infeed starwheel.
Equipped with bottle jam protection device.
2. Rinsing machine
The rotary wheel is a fully stainless steel welded structure.
The machine applies unique overturning bottle clamp, which is an
innovation of our company. This bottle clamp grips bottle at neck
position, avoiding bottle mouth thread contamination caused by
rubber gripper block of a traditional bottle clamp. Made of SUS304
stainless steel, this bottle clamp is hygienic and durable.
The high efficiency atomizing spay nozzle installed on bottle clamp
is capable of cleaning any part of bottle inner wall, and also
saves rinsing water.
All sliding bushes of lifting device use Igus (Germany)
anti-corrosion maintenance free bearing.
The rinser is driven by driving system positioned inside machine
frame via gear transmission.
Transfer starwheel
Made of stainless steel of superior quality.
Equipped with bottle jam protection device.
3. Transfer Starwheel
The material is super-corrosion stainless steel ,the wheel has
block bottle protect device.
4. Filling machine
Rotary wheel fully made of stainless steel SUS 304.
Isobaric filling method.
Filling valves are made of SUS304
Filling valves are reasonably structured with accurate filling.
Bottles go up and down by pneumatic cylinders and cams, to process
filling with contact to bottle-mouth.
Level of cylinder is controlled with float-ball.
Filling is driven through gears inside the machine frame.
Link-wheels in rinser, filler and capper are transported in ringed
support of bottle-neck.
5. Capping machine
Capping is the machine with highest precision, influence very much
with the stability and reliability of the filling monoblock. Our
capper features as follows:
Cap distributing chute is equipped with reverse cap stop and
reverse cap pick-out mechanism.
Cap distributing chute is equipped with a photocell switch to stop
the capping machine when there is no cap inside the chute.
The capper is equipped with inlet bottle detection switch.
Centrifugal way of cap arranging is adopted to reduce damage of
caps.
A cap inspecting system is applied to control on-off of elevator.
6. Discharge Starwheel
Nylon starwheel and conveyor belt work together to discharge
bottles.
Equipped with bottle jam protection device.
7. Discharge Conveyor
Driving motor is frequency inverted to synchronize with the filling
line to prevent bottles from falling.
Discharge conveyor is equipped with photocell switch to slow down
and stop filling line in case of fallen bottles.
8. Machine Frame
The machine frame is a welded structure of high quality carbon
steel with the surface anti-rust treated and coated. The machine
frame is wrapped with stainless steel sheet.
Driving system of the 3-in-1 Unit is positioned under the machine
table. One main motor provides driving power via gear transmission.
The gear transmission system is an interleaved arrangement of steel
gears and nylon gears.
The output shaft of the main motor is equipped overload protection
to secure machine safety.
9. Electrical control system
The electrical cabinet is made of stainless steel. From bottle
infeed to bottle discharge, a PLC controls the fully automatic
operation of the 3-in-1 Unit.
Model
Model | Working capacity | Maximum capacity |
DXGF14-12-5 | 2,000BPH | 2,500BPH |
DXGF18-18-6 | 4,000BPH | 4,500BPH |
DXGF24-24-6 | 6, 000BPH | 8, 000BPH |
DXGF32-32-6 | 9, 000BPH | 12, 000BPH |
DXGF40-40-10 | 12, 000BPH | 14, 000BPH |
DXGF50-50-12 | 15, 000BPH | 18, 000BPH |
DXGF60-60-15 | 18, 000BPH | 20, 000BPH |
DXGF72-72-15 | 22, 000BPH | 26, 000BPH |
If you have any interest in our automatic carbonated drink filling machine , welcome feel free to contact with us.