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Auto Mineral Water Production Line Bottle Blowing Filling Capping Combiblock
China-Beverage Co., Ltd was set up in 2011, we leads the Chinese market in the field of bottle blowing filling, labeling, packaging machinery and process technology for water, tea, juice, carbonated soft drinks, energy drinks, beer, edible oil, etc.
To meet customers' requirement that the blowing machine should be high speed and energy saving, China-Beverage develops fully automatic rotary blowing combiblock system, which combines filling and capping machine together, mainly for the drinking water, CSD and beverage filling line. The advantage of our combiblock system is highly intelligentized, with stable performance, high efficiency and low production cost, and achieves the national food sanitation standards.
Factory layout
Δ Main advantage of combiblock type:
1/ It saves the equipment of empty bottle delivery and bottle washing part in the traditional beverage filling production line, greatly saves the production line area, which can be reduced by more than 50%. |
2/ During operation, it saves bottle washing water and energy consumption of the empty bottle conveying fan, and reduces a large number of intermediate transmission links, reduce energy consumption and equipment maintenance costs, reduce investment costs. |
3/ More reliable protection of the cleanliness of the entire equipment, better help users improve the overall production efficiency. |
Working process
Δ Blowing machine
1). Ionized de-duster can be equipped to improve the cleanliness of
the packaging container.
2). High efficiency and energy saving preform heating technology
help save much electrical power in preform heating part.
3). It adopts the gripper transfer technology accurately controlled
by cam mechanism. It is very stable and reliable while transferring
preforms and bottle at high speed.The gripper will finish preform
picking, sending and bottle picking, ranking, to avoid middle
pollution.
4). Self-adaptation two-step blowing technology ensure the smooth
and effective blowing process, from which produce high-quality
bottles.
5). No need low-pressure air, it adopts unique high-pressure air recovery system that save more than 30% of compressed air.
6). Key points with automatic lubrication.
7). Friendly HMI with easy switch for muti-languages.
► On-line ionized de-duster
► Preform heating furnace
► Preform blowing system
Δ Filling machine
1). The blown bottles are transferred to the filling machine via
the transition wheel. The bottles entering the filling machine are
held by the bottle gripper on the lifting cylinder and achieved
rise and down by the cam.
2). Filling process: bottles rise to open filling valve, then
filling starts. When the material rises and plugs up to air
returning hole, the filling stops; and then the bottle moves down,
leaves from the filling valves, which means the whole filling
process is finished.
3). Using high-speed filling valve: 200ml/s, ±3mm. (with vacuum
process !)
4). With servo drive system
5). With CIP cleaning function
6). Adopts gravity filling way
► Transition wheel
► Top of filling machine
Δ Capping machine
1). After filling, these bottles enter the capping machine through
the transition wheel. The anti-rotation knife on the capping
machine catches the bottle neck and keeps the bottle upright to
prevent rotation. The capping head keeps revolving and
self-rotating on the capping machine, and achieve grasping cap,
sleeving cap, screw cap and get off the cap under the action of the
cam, to finish the whole capping process. These product bottles are
transferred from the capping machine to bottle conveyor chain
through the bottle-out wheel and sent out by the conveyor chain.
2). Adopts magnetic constant torque capping head, defective rate≤
0.2%
3). Reversal caps ejecting device.
4). No bottles, no feeding caps.
Dear sir, if you have any interest in our combiblock system, welcome feel free to contact with us.