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The function of AOI testing equipment is to detect PCBA board
control defective products.
After the wave soldering of the DIP plug-in: more tin, less tin,
tin hole, short circuit, pin not out, etc.
After SMT furnace: missing parts, misalignment, wrong parts,
polarity reverse, breakage, pollution, less tin, more tin, short
circuit, virtual soldering, etc.
Equipment separation line machine and online machine.
Offline models: X1 detection patch products, X3 detection plug-in
products;
Online models: X5 camera photo detection patch products, X6 camera
photo detection plug-in products.
AOI function: AOI effective detection rate: over 99% (manual
detection rate: about 70%);
Reduce labor: 2-4 people per production line, high detection
efficiency;
Through the SPC function, process defects can be accurately counted
and effectively controlled;
The stability is much higher than manual labor, and long-term use
can significantly reduce the overall cost;
It can enhance the comprehensive strength of the company and
effectively enhance its overall competitiveness.
The approximate classic models of JUKI SMT machines are as follows:
FX-1 FX-3 FX-3R KE-750 KE-760 KE-2010 KE-2020 KE-2030 KE-2050
KE-2060
KE-2070 KE-2080 RX-6 RX-
7 FX-3RL FX-2 KE-3010 KE-3020 JX-100 JX-200 JX-30OLED JX-35OLED
RS-1 RS-1R RX-7R JM-10 JM-20 JM-100;
JUKI Full Series SMT Machine KJ Series
KE series KE-730/750/760, KE-2010/2020/2030/2050/2060/2070/2080
KE-3010/3020
The FX series FX-1/FX-2/FX-3 is a high-speed machine
RX-6 RX-7 FX-3RL
JX series LED special placement machine JX-100 JX-200 JX-300LED
JX-350LED
KD-2077 high-speed intelligent SMT machine RS-1
JUKI KJ-01 KJ-02 KJ01 KJ02
SZ-X1/X3 Technical parameters of offline AOI optical inspection equipment
Functional Specifications | |
Tested circuit board | SMT reflow furnace pre-reflow furnace, post-circuit board inspection, wave soldering pre-soldering, wave soldering post-circuit board inspection |
Detection method | Color extraction, statistical modeling, full-color image comparison, automatic setting of parameters according to different detection points (such as offset, polarity, short circuit, etc.) |
Camera | Full color smart digital camera |
Resolution/Visual Range/Speed | Optional: 25μm/Pixel FOV: 40.70mm X30.90mm Detection speed<
270ms/FOV |
light source | High brightness RRGB coaxial ring tower LED light source (color light) |
Programming mode | Manual writing, automatic framing, CAD data import and automatic correspondence libraries |
Remote control | Remote operation, viewing, starting or stopping machine running, modifying programs, etc. anytime, anywhere, anytime, anywhere through TCP/IP network |
Barcode system | Automatic camera recognition and transmission of Barcode (1D or 2D code), and multi-Mark function (including Bad Mark) |
Server mode | Using a central server, several AOI data sets can be centrally managed |
operating system | Windows7 Professional |
Check the result output | 22 inch LCD monitor |
System Specifications | |
PCB size range | 50×50mm(Min)~430×330mm(Max) |
PCB thickness range | 0.3 to 5 mm |
PCB clamping system edge clearance | TOP:3.5 mm Bottom:3.5 mm |
Maximum PCB weight | 3KG |
PCB flex | <5mm or 2% of PCB diagonal length |
PCB top and bottom net height | PCB Top Side: 30 mm PCB Bottom Side: 60 mm |
Conveyor system | Automatic opening and retracting of bilateral fixtures, automatic compensation of PCB bending deformation |
Conveyor height above the ground | 850 to 920 mm |
Conveyor flow / time | PCB moves in Y direction In/out time: 2.5 seconds |
X/Y platform driver | Screw motor driven, positioning accuracy < 20μm; The PCB is fixed and the Camera moves in the X direction |
Power supply/air pressure | AC230V 50/60 Hz less than 1KVA / not required |
Device weight | APPROX. 350KG |
Device form factor | 1070×900×1310mm (L×W×H) |
Ambient temperature and humidity | 10~35°C 35~80% RH (non-condensing) |
Equipment safety | Complies with CE safety standards |
Tip: The missing frame of the resistor is the same detection frame
as the wrong part frame, which mainly detects silk screening.