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Industrial Liquid Mixer Electromagnetic Stirrer for Steel Billets
Configuration:
Electromagnetic Stirrer (EMS) is regularly used on CCM(continuous
casting machine of bloom/billet), installed in the mould, strand or
final. Most EMS are installed outside or inside the mould, which
depends on the conditions of your casters. Customerized adjustment
that you can use Mould-EMS + Final EMS together to achieve a better
metallurgical effects.
Working Principle:
An inductive Electromagnetic Stirrer is the stator of an
asynchronous motor, the rotor of which is the liquid core of the
continuously cast product in CCM. This stator produces either a
rotating or a traveling magnetic induction field, which induces
eddy current perpendicular to magnetic field. The stirrer creates
mobile magnetic fields, which penetrate into the liquid steel, and
creates eddy current. The magnetic induction field and the eddy
current combine to create an electro-magnetic force, which causes
the stirring motion in the liquid steel. During cooling and
solidification of liquid steel, columnar dendrites are formed which
are oriented along the direction of temperature gradient. This
causes central segregation and inter-columnar cracking when the
solid shell is subjected to tensile strains during solidification.
Electro magnetic stirring of liquid steel facilitates quicker
dissipation of superheat and the formation of an equi-axed
structure in the cast product. Stirring of liquid pool will improve
the internal structure due to better heat transfer between
solidification front and liquid metal pool. The equi-axed zone in
the cast product will increase whereas the central segregation will
reduce. It will also help in reduction of breakouts during
operation of CCM due to better dissipation of heat.
Consist:
EMS consists of coil, electric controller and cooling water system. Electrica l controller consists of remote IPC, local control cabinet (PLC/IPC) and frequency inverter cabinet.
Final Electromagnetic Stirring(FEMS):
It is installed at the freezing terminal of the continuous casting machine and adopt the type of rotating magnetic field. It can choose the low frequency and power frequency to exciting according to the casting blank.
Technical Data:
Model | Installation Position | MF Modes | Casting blank fracturemm | Visible capacity (KVA) | Frequency (HZ) | Current (A) | Overall dimension (mm) | Mass (kg) |
DJMR-2832NS | Inner of Mold | Rotary MF | 280×320 | 260 | 2-10 | 500 | φ820×420 | 540 |
DJMR-2525NS | 350×250 | 220 | 3-12 | 400 | 700×420 | 400 | ||
DJMR-2222NS | 220×220 | 180 | 400 | 660×400 | 360 | |||
DJMR-2020NS | 200×200 | 150 | 400 | 660×400 | 360 | |||
DJMR-1616NS | 160×160 | 130 | 350 | 670×476 | 320 | |||
DJMR-1515NS | 150×150 | 140 | 300 | 580×500 | 300 | |||
DJMR-2838WC | Exterior of Mold | 280×380 | 350 | 3-11 | 550 | 1240×500 | 1600 | |
DJMR-2528WC | 250×280 | 260 | 2-9 | 360 | 1120×470 | 110 | ||
DJMR-2222WC | 220×220 | 240 | 360 | 900×480 | 850 | |||
DJMR-2020WS | 200×200 | 200 | 2-10 | 360 | 830×350 | 680 |
About Inquiry:
I. There are three kinds of EMS according to installation position:
1. Mold Electromagnetic Stirrer: M-EMS
2. Strand Electromagnetic Stirrer: S-EMS
3. Final Electromagnetic Stirrer: F-EMS
II.Do you need built-in type electromagnetic stirrer or built-out
type electromagnetic stirrer?
Mold electromagnetic stirrer(M-EMS) is divided into built-in and
built-out type according to its relative position with
crystallizer/casting mold.
IV.Do you need purchase complete equipment or only need stirrer?
complete equipment is including stirrer and control part equipment.
FAQ:
Q:Why customers choose us?
A:We are a professional lifting electromagnet products manufacturer
with 18 years experience in China.We have our own factory which can
offer better price, better control delivery time based on strict
quality inspection and good after-service guarantee.
Q:Can I have product with our design and nameplate?
A:Of course,we welcome OEM and ODM order. Our engineer will provide
you the proposal based on your detailed requirements.
Q:How long is your delivery time?
A:Standard model is within 12 workdays after deposit confirmed.
Customized model will depend on actual production needs.
Q:What is your warranty and after service?
A:Our product is with 12months warranty from delivery. We also
support
engineer to oversea market. Frankly speaking,with equipment
renovation technology, our products tend to free maintenance.
Cuatomer Visit:
Shengang Magnet Products:
Quick Response:
We highly appreciate your any enquiry by email, fax or instant
message.
We will reply your email or fax within 24 hours.
Please fell free to call us at any time if there is any questions.
Convenient Transportation:
All available shipping ways could be applied, by courier, air or
sea.
Appointed shipping company or our own forwarders all could be used
in shipment.
Full-way tracking the cargos for you till the goods arrive.