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High accuracy linear actuator Inline THT DIP AOI After Wave Soldering 22 inch FHD LCD Automatic Soldering Robot
Introduce
The automatic soldering machine is an automated soldering equipment
that mainly uses the motion function of the robot to complete the
soldering operation. The core part of the automatic soldering
machine is the soldering system. The soldering system is mainly
composed of an automatic tin feeding mechanism, temperature
control, heating element, and soldering iron tip.
Advantage
Highly reliable metal anti-static mode design makes welding
sensitive components safer. Light and flexible, does not take up
space, temperature, tin feeding speed, tin point size is
adjustable. It is easy to operate and a novice can become
proficient in it in two hours, saving 50% manpower. For health
reasons, please use environmentally friendly lead-free tin wire.
Especially suitable for welding and docking of various electronic
connectors, LED light strings, video and audio cable plugs,
headphone cables, computer data cables, small circuit boards and
small electronic components in the middle of the wire harness.
Specification
Model | AIS300 | AIS301 |
PCB Size | 50x50mm~430x380mm | 50x50mm~350x350mm |
Thickness | 0.3~7.0mm | |
Warping extent | <4mm | |
Component height | Top 150mm, bottom 25mm | |
Camera | 5MP,color,CCD | |
Light source | RGB | |
FOV | 45*37mm | |
Resolution | 20um | |
Inspection | ||
Mounting components defect | Missing,rolling,offset,damage,skew,redundant,dirty. | |
Solder defect | Excess,insufficient,bridge,no foot,missing solder,non-wetting. | |
Other function | Bar-code,QR cod,OCR | |
Speed | 0.23sec/fov | 0.25sec/fov |
Software/Hardware | ||
Operation system | Ubuntu 14.04 LTD 64bit | |
Function | Remote control, Gerber file importing, training tool for new models | |
Industrial PC | CPU intel i5,Independent Graphics Card,12G DDR,256SSD | |
Display | 22 inch FHD LCD | |
Motion | High accuracy linear actuator | |
Power supply | AC220V,1KW | |
Air pressure | >0.5Mpa | |
Dimension(L*H*W) | 1100*1630*1350mm | 1100*1280*1300mm |
Net Weight | 800kg | 700kg |
Features
A, Core algorithm—— Convolutional Neural Network Algorithm
Application and Innovation in industry
Human-like inspection
Better compatibility
Training algorithm model of super large sample set
High generalization
Super detection ability, lower false positive
Supporting user self-training model
B, High wear resistance
C, Large inspection area and high compatibility
D, High inspection rate and low false positive rate.
E, Marble base, more stable.
F, Dual XY linear actuators, high speed, high accuracy
Application
This inline THT AOI used after wave soldering machine in DIP production line,it used for Correcting the wrong units, which can reduce repairs and time. The passing rate can be improved efficiently. This machine widely used for inspecting TV mainboard,PC mainboard,power board,industrial control board,Mini household electronic appliances and other PCBAs.
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