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RAL 5015 High Mechanical Performance Safety Box Epoxy Powder Coating For Interior Use
Powder coating construction process and requirements:
The so-called powder electrostatic spraying is the principle of
using a high-voltage electrostatic corona electric field. A
high-voltage negative electrode is connected to the metal guide of
the spray gun head, and the workpiece is grounded to form a
positive pole, so that a strong electrostatic electric field is
formed between the spray gun and the workpiece. When the powdered
paint is sent from the powder supply tank to the guide rod of the
spray gun through the powdery tube as the compressed air of the
carrier gas, a dense negative charge is generated in the vicinity
of the guide rod due to the corona discharge generated by the high
voltage negative electrode. The powder is negatively charged and
enters an electrostatic field with a high electric field strength.
Under the dual action of electrostatic force and carrier gas, the
powder uniformly flies to the surface of the grounded workpiece to
form a thick and uniform powder layer, which is then heated and
solidified into Durable coating. Painting construction process
Pre-treatment, drying, removal of water, spraying, inspection,
baking, inspection, inspection, finished product, construction
requirements, general powder coating construction requirements
(1) To maximize the performance of the powder coating and extend
the life of the coating film.
(2) When spraying, the object to be coated must be completely
grounded to increase the spraying efficiency of the powder coating.
(3) Check immediately after dusting. If defects are found, they
should be treated in time. If defects are found after curing, the
range is small and only partial and does not affect. The surface of
the coated object is decorated. It can be repaired with the same
color powder and diluted with acetone. If the surface quality is
affected, sanding with sandpaper, spraying again or removing the
coating with a paint remover, and then re-pulping.
(4) The recovered powder shall be mixed with the new powder at a
certain ratio after screening to remove the impurities.
2, art-type powder coating construction requirements: art-type
powder, with beautiful features, strong three-dimensional sense,
good decorative effect, etc., but the construction process
requirements are strict.
(1) The input air pressure during dusting should not be too large,
generally it is better to control 0.5-1.5kg/cm2. Too much air
pressure can cause poor pattern sharpness or some pitting. The
electrostatic voltage should not be too high, generally controlled
at around 60-70Kv. If the voltage is too high, the powder attached
to the surface of the workpiece will rebound and pitting. Defects
such as poor leveling.
(2) Spraying powder should pay attention to ensure the thickness of
the coating film. Generally, it can be controlled between 70-100μm
to facilitate the formation of obvious patterns and large patterns.
If the coating film is thin, the pattern is not obvious, and the
pattern is small, and at the same time Defects such as pitting and
bottoming out appear.
(3) It must be baked at the specified temperature and time during
curing. If the temperature is too low, the powder will not be
patterned, and the mechanical properties will be greatly reduced
due to incomplete curing. In addition, due to the particularity of
the production process of the art pattern powder, after the
recycled powder is re-sprayed, the pattern will become smaller or
less obvious, so it is generally recommended that the recycled
powder of the art type powder should not be used. It must also be
tested if it is used. Although the construction requirements are
stricter from the above, it is believed that as long as the above
factors are well grasped during the coating process, the desired
satisfactory results will be achieved.
SPECIFICATION:
Main Material | Polyester resin,barium sulfate,titanium dioxide |
Surface Type | Gloss,matte,wrinkle,sand grain,antique, Hammer,crocodile skin, wood effect,candy,chrome,transparent,semitransparent,metallic,and special pattern |
Powder Properties | Specific gravity : 1.3 - 1.75 (depend on colors) |
Average particle size : 35 - 45um | |
Coating Properties | Film thickness(ISO 2178) :60 - 90 μm |
Coverage:15㎡ based on 60μm | |
Pencil hardness: ASTM D3363,H-2H | |
Adhesion :GB/T 9286-1998,0 grade | |
Bending test:GB/T 6742 ,=<2mm | |
Cupping test:GB/T 9753,>=7mm | |
Direct and reverse impact (ASTM D2794) : > 50kg.cm | |
Salt spray Resistance ( ASTM B117, 1000hrs)(Maximum undercutting ,1 mm ): No blistering or loss of adhesion | |
Heat and moisture test GB/T 1740,>=1000 hours,no change | |
Application Schedule | Applied by : Electrostatic spraying devices |
Curing schedule :10 minutes at 200 ℃ | |
Advantage | Good adhesion,anti-corrosion,UV resistant, strong coating film, |
Accurate colors, good leveling | |
Shelf Life | 12 months |