Product Details
Cast Resin LV Transformer Foil Winding Machine , Max 1000mm Width
Foil Strip
1) Description
Cast Resin LV Transformer Foil Winding Machine , Max 1000mm Width
Foil Strip BRJ1000-2 can handle:
- Copper foil strip from 0.2 mm to 2.0mm thickness
- Aluminium foil strip from 0.3mm to 3.0 mm thickness
- Max. foil width 1000mm
- Two layers of foil
- Two layers of insulation paper
This foil winding machine is provided with
- two pieces of foil decoilers
- two insulation decoilers, which can provide tension through
pneumatic brake system
- photoelectric sensors, which makes sure the foil edge is neat when
winding
- pressing rollers to make the foil not reverse when the machine
stops winding.
- control system based on PLC to control the machine precisely
- touch screen to make the operation easy and intuitive
2) Main Components
- Main frame
- Winding unit
- Foil decoiler
- Insulation decoiler
- End-fill strip feeder
- Cleaning system
- Cutting system
- Foil deburring system
- Edge alignment system
- Automatic welding unit
- Electronic control system
- Pneumatic system, etc.
3) Technical Parameters
Typical standard specifications of BRJ1000-2 are shown below, however these can be easily modified
as requested.
Max. foil width: | 1,000mm |
Max. Finished Coil OD: | 1,000mm |
Finished Coil Shape: | oval, circle and rectangular, etc |
Conductor Material: | Copper or Aluminum |
Al Foil Thickness: | 0.3 - 3.0 mm |
Cu Foil Thickness: | 0.2 - 2.0 mm |
Conductor Material OD.: | 1,000mm |
Conductor Material ID.: | 500mm |
Foil Decoiler Diameter: | adjustable range 400-520mm |
Winding Power: | 15KW |
Welding Mode: | TIG |
Cutting Mode: | Electric rolling shear |
Insulation Decoiler Shaft: | Expandable (pneumatic open/close action) |
End-fill Strip Feeder: | 8 pcs |
Edge Alignment System: | Photoelectric sensing automatic rectifying deviation |
Rectification Precision: | ±0.5mm |
User Interface: | 10inch (254mm) touch screen |
Counting Turns Range: | 0 - 9999.9 |
Company Profile
Founded in 2011, Zhu Tang (Suzhou) Technology Co., Ltd. is located
in Taicang City, Jiangsu Province, China, and is adjacent to
Shanghai City. The company specializes in developing, manufacturing
and selling transformer making equipment, reactor making equipment,
and other similar products, such as foil winding machines, coil
winding machines, iron core stacking and tilting platform and
silicon iron cut to length line etc. , serves power industry and
provides transformer manufacturers, reactor manufactures and other
similar manufacturers with products and services. Upholding the
concept of continuous innovation, the company creates the value for
customers. The company invests 10% revenue for research and develop
each year to improve the products and their performance. Now the
company holds several patents. With a team of trained engineers and
skilled technicians, the company provides different specifications
of products to meet customers’ different needs, moreover, the
company can design and manufacture the customized products
according to customers’ requirements. Based on good quality and
reasonable price of the products, the company obtains customer
recognition and trust. Besides of many domestic customers, our
customers are around the world, including Canada, Russia, Germany,
France, South Korea, Vietnam, India, Singapore, and so on.
In 2019, the company established a branch, Hefei Zhutang Technology
Co., Ltd, in Hefei City, Anhui Province.