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Tumble Belt Shot Blast Machine With 300L Volume 11kw Blast Wheel Automatic Loading System
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1. Adopts large volume of centrifugal blast wheel, with high blasting speed, can significantly improve the cleaning efficiency, obtain the good cleaning quality.
2. It adopts wear-resistant rubber to reduce the damage of workpiece and noise of equipment.
3. The blasting area is protected by high chromium wear-resistant plate, compare to rubber plate used before, the service life is greatly improved, and the appearance is nice, easy to replace, it is the most popular way to protect the blasting cabinet.
4. The utility model has the advantages of compact structure, high production efficiency, good cleaning result, safe and reliable operation and stable performance, easy to operate.
Description
Tumble blasting machine with rubber belt is ideal for processing mass-produced parts, which can be tumbled and exposure of all surfaces to the blasting stream, with high cleaning efficiency. Using high speed shots accelerated by rotation impeller hit on surface of work pieces, to get the good cleaning result.
Suitable for treating castings, forgings and heat-treated workpieces of various size, this system can be extended to a fully automatic system with the additional peripheral loading and unloading equipment.
Specification
No. | Item | Qty | Index |
1 | Max Weight of Single Part | 30 kg | |
2 | Capacity | 300L | |
3 | Working Efficiency | 1.5-2.5t/h | |
4 | Surface Cleaning Requirement | GB8923-88 A-B Sa2.5 | |
5 | Volume | 0.3m³ | |
6 | Blast Wheel | 1pc | Type:Q034 Blast Volume:180 kg/min Power:11 kw |
7 | Abrasive Recommend | Φ0.4~Φ1.2mm(steel shot and steel cut wire) | |
8 | Abrasive Fist Feed | ≈0.1T | |
9 | Elevator | 1set | Lift Capacity:1.5t/h Power:2.2 kw |
10 | Screw Conveyor | 1set | Capacity:1.0t/h |
11 | Separator | 1set | Capacity:1.0t/h Air Speed:4~5 m/s |
12 | Tumble Belt System | 1set | Drum Diameter:Φ1000mm |
13 | Opening Width | 800mm | |
14 | Noise Level | ≤85 dB | |
15 | Filter Type | 6pcs Cartridge, diameter 350mm x H660mm | |
16 | Dust Emission | ≤80 mg/m³ | |
17 | Process Air Volume | Total Air Volume:3500m³/h Fan Type:No.4-72-2.8A Power:4kw | |
18 | Machine Footprint | mm | L4450*W1974*H4800 |
19 | Weight | 2.5ton | |
20 | Input Power | 380V/50Hz/3Phase |
Parts Introduction
This is a small cleaning equipment, mainly composed by the cabinet, blasting system, abrasive recycle system, dust collector, electrical system and etc.
a. Blasting Cabinet(Longer Serive Time)
Inside the cabinet, there equips with wearing-resistant rubber to carry the products rotate. The shell is protected by special wear-resistant alloy shield mounted on end sides of belt, which is made by high chromium iron casting.
b. TS Blast Wheel (High Efficiency + Longer Service time)
It is key part of shot blasting machine, consists of blades, control cage, wheel disc, impeller, protective linings, wheel house, feeding pipe, special motor and etc.
c. Door (Good Sealing)
It is single swing door hanging with wear-resistant rubber to protect the door and sealing.
d. Elevator + Air Wash Separator
(with advanced design, dust and abrasive can be separated up to 99.5%)
To ensure conveyor belt not slip when machine is working, the pulley was made into a squirrel cage, that increase friction between belt and pulley, reduce the press-tightening force, extend belt service life. While elevator is equipped with a tension device, belt can be tensed by adjusting the upper bolt when it loose.
e. Loading System
Loading by turn over silo, the bottom of the silo is provided with a rail and a wheel.
Operation: Pull the silo out manually, then use the crane to turn the part to the silo through the unloading
Platform, and then push the silo to the turnover mechanism to automatically flip the material.
f. Unloading System
The unloading device uses a vibrating conveyor to transport the workpiece to a fixed storage box on the one hand, and clean the steel shoots remaining inside the workpiece on the other hand.
Principle of vibrating conveyor: By means of a weight(unbalanced weight) installed at the upper and lower ends of the motor shaft, the rotation of the the motor is converted into a three-dimensional motion of horizontal, vertical, and inclined, and this motion is then transmitted to the screen surface. Changing the phase angle of the upper and lower weights can change the direction of travel of the raw material.
g.Cartridge Dust Collector(More Easier to Clean)
Pulse-jet Air Clean System
The dust collector has a push button to “pulse” the cartridges with a jet of compressed air between blast cycle to purge the filter. Upgrade option, the part can be programmed in PLC.
h. Electrical Control Panel (More Safty)
Qualified electronic components from famous company, such as Schneider, Chint or other Equivalent brand;
With Emergency Button; Control Voltage 24V;
Interlock System: there is a limit switch above the door, only after the door closed, can the blasting wheel be started.
Before and After
Why choose tumble belt shot blasting machine from TS Blasting?
No. | TS Machine | Other supplier | Result |
1 | Protective plate in blasting zone SP Mn13 | Low chromium casting | Service life of Mn13 is 8000-10000, Low chromium casting is 1500-2000h |
2 | Equip with 1 sets dust collector with pulse-jet air clean system | Equip with 1 set bag filter or cartridge filter | Bag filter need manual vibration, filter area is small with big occupation, ash removal difficulty |
3 | Electronic brand are Schneider/Chint | Electronic brand is Delixi | Choosing big brand Electrical components, with high stability of equipment |
4 | Top sealing uses a total of 5 layer protection (sealing brush and sealing rubber) | Top seal 2 layer of protection | 5 layer seals are more effective in preventing steel shots and dust escape out |
5 | Equip with safety protection such as ladder, guardrail and etc. | None | Ladder and guardrails to ensure the safety of staff for repair and maintain purpose. |
6 | Equip with sealing device and screen mesh at each transmission bearing | None | Bearing equipped with sealing device is not easy to break down, and protect the transmission parts and motor. |
7 | Dust-removing fan outlet equipped with silencer | None | Silencers can effectively reduce noise decibels and protect the health of workers. |
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