6 Axis Industrial Automatic Arc Welding Robot, Plasma Cutting Application

Six Degree of Freedom Industrial Tig Arc Welding Robot,Arc Welding Manipulator

Arc welding robot features

As the main product of welding robot, arc welding robot has a broader market prospect. Our company has developed a high - quality, full-featured arc welding robot.

This arc welding robot belongs to the six - degree - of - freedom vertical joint type general industrial robot, which is mainly used in the welding, assembly, plasma and laser cutting of parts such as automobiles, motorcycles, home appliances and light industry. Its main advantages are reflected in the speed and working radius of vertical multi - joints. It has the characteristics of large working space, high speed, smoothness, flexibility and low noise. It is a multi - joint arc welding robot with good structural performance and stable performance.

1. The wingspan is very large, so the working range is also very large, and the joints move faster and have a very high rated load.

2. Its compact size and compact size make it possible to achieve a stable welding process, resulting in a highly precise welding path that greatly assists in extending the life of the workpiece.

3. Compared with the ordinary arc welding manipulator, it has a wide range of motion and high flexibility. At the same time, it also has perfect safety protection function, which can reduce the occurrence of accidents and has a very high cost performance.

4. With a lightweight arm and a small motor with high output and high rotation, this configuration greatly increases the speed and acceleration of the robot, which plays a vital role in ensuring working time and quality.

Welding control system features

Integrated drive and control, open control system, comprehensive compatibility.
1. Adapt to a variety of welding power
2. restarting a weld / arc reignition
3. Arc breaking restart
4. Scratch start
5. Sticky wire detection
6. (2D 3D 4D seek) Starting point search
7. Multistation reservation.
8. Swing arc ( Positive arc, Triangular arc, circular arc ) .

Arc welding robot body specification

6 Axis welding robot joint part introduction

Arc welding power source introduction

ATIG-PACIII-R series is fully digital models with high end DSP technology, suitable for both automatic application and manual welding. Compared with ATIG-PAC series, it offers advanced wave control technology which brings more flexibility for thinner /thicker material during critical alumumium welding. Smart parameters adjuestment brings cleanest, deepest penetration and perfect welding result for high welding quality demanding.

About us

Shanghai Genius Industrial Co.,Ltd is the overseas sales service center of Nantong Zhenkang Welding Electromechanical Company, which was established in 1993, have 20years of history in the welding industry.

Our company professionally manufacture wire feeder, RV gear reducer and industrial robot, which is engaging in research and development, manufacture and sell.

At present, our company occupies an area of 32,000 square meters, with a plant area of 25,000 square meters. It has 72 senior technicians, 42 technicians directly researching and developing, and total assets of 100 million CNY.

Company has advanced and sophisticated manufacturing equipments and testing instruments, CNC machine tools, machining centers, slow wire cutting machines and other equipment more than 200 units; strict quality assurance system, complete testing means; has developed into production CNC, Intelligent assembly and office automation, have realized the advanced ERP management and first - class production site of modern enterprises. The strict ISO9001 and ISO14001 system certifications provide a powerful guarantee for the company to produce high - quality wire feeders, RV reducers and industrial robots.

FAQ

Q: Are you a manufacturer or a trading company?

A: We are a manufacturer, and our factory located in Nantong city, Jiangsu province. Our company occupies an area of 32,000 square meters, with a plant area of 25,000 square meters. It has 72 senior technicians, 42 technicians directly researching and developing, we are a manufacturer with strong R&D capabilities and own core technology, sincerely welcome to visit our factory.

Q: How about your after - sale service?

A:
1. Installation Services: In the period of installation and debugging, we shall offer training about effective operation and maintenance.

2. Technical Services: We can assist our clients to solve all kind of technical problems with our capable technical team, and we own adequate experience for production line transformation project.

3. Warranty Services: We offer free after sale service except the engineers' traveling expense for any quality problem occurs during our 12 months warranty period.
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Q: What is your payment term?

A: The payment method is 50% prepayment, 50% balance before cargo delivery if the client does not need onsite installation or debugging;
The payment method is 50% prepayment, 40% balance before cargo delivery, 10% upon verification in the client’s factory if the client needs onsite installation or debugging.

Q: Can you provide customized service for our product?

A: Yes. We will provide you the professional robotic welding system solutions according to your specific product. Only you need to send us your detailed product drawings and welding requirement, then we will come out with the customized technical proposal for you.

Q: What does the whole welding robot system include?

A: The whole welding robot system includes the robot arm, controller, welding power source, positioners (one - axis or two axis), fixtures, welding gun cleaner, safety fence, etc.

Q: What's the warranty period and delivery time?

A: Warranty period is 12 months. While the delivery time would be within 15 - 30 days after receiving your deposit.

Shanghai Genius Industrial Co.,Ltd is the branch of Nantong Zhenkang Machinery Co.,Ltd, which founded in 1993, with 30 years of experience in the production of CO2 welding wire feeder, nowadays we occupy 70% Chinese market and 50% global market for wire feeder, long partners of PANASONIC and OTC Daihen.

In 2009, we started R&D high precison RV reduction gearbox, this is core part of industrial robots, through 4 years research and development, in 2013, our high precision RV reduction gearbox start bulk production. Nowadays we become China biggest RV reduction gearbox manufacturer, realized robotic automatically produce RV reduction gearbox, also we are supplier of world famous company ABB, FNUC, YASKAWA for gearbox.

As had advantage of wire feeder and RV gear reducer, with accumulated years of welding experience, we decide to R&D welding robot, After more than one year testing, our welding robot developed successfully in 2016, much earlier than other robot manufacturers in China, now our robot already in market for 5 years, still work well, got good comments from customers.

Genius Zhenkang Company Comprehensive Strength

* Genius Zhenkang occupies an area of 32,000 square meters, with a plant area of 25,000 square meters.
* 72 senior technical engineers , 42 R&D technical engineers.
* Has more than 200 sets of advanced manufacturing equipments and testing
instruments, CNC machine tools, slow wire cutting machines and other equipments.
* Total assets reach to USD 14,200,000.
* Strict quality assurance system, ISO9001 and ISO14001 system certifications, complete testing means.
* Carry out production numerical control, assembly intelligence, office automation,
advanced ERP management, first-class production site.