The 7th Axis Linear Movement Industrial Welding Robots ARC MIG TIG Welding

The 7th Axis Linear Movement Industrial Welding Robots ARC MIG TIG Welding

Genius welding manipulator have Interpolation function, linear interpolation and circular interpolation are available.
Besides, have language conversion function.
Third, self - diagnosis function. The robot should have functions such as automatic inspection of main components and main function modules, fault alarm, and fault location display. This is very important to ensure that the robot is quickly repaired and safeguarded. Therefore, the self - diagnosis function is an important function of the robot and one of the main indicators for evaluating the perfection degree of the robot. Genius industrial robots have 30 to 50 self - diagnostic functions, which display the diagnosis results and alarms to the user with the specified code and indicator light.
Forth, self - protection and safety functions. The robot has self - protection and safety functions. Mainly there are drive system overheating, self - power - off protection, flying action, over - limit, self - power - off protection, Hongchao, self - power - off protection, etc. It plays a role in preventing robots from injuring people and damaging peripheral equipment. Tactilely touches or closes the sensor and allows the robot to automatically stop working.

Industrial welding robots common faults and solutions

During welding of welding robots, defects such as welding offset, undercut, and venting may occur.
1. The occurrence of welding offset may be caused by incorrect position of the welding or when the welding gun is looking for. In this case, consider whether the position of the center point of the welding torch is accurate and adjust it. If this problem occurs frequently, check the zero position of each axis of the robot and recalibrate it to correct it.
2. The occurrence of undercut may be the result of improper selection of welding parameters, welding gun angle or misalignment of the welding torch. Appropriate adjustment of the power to change the welding parameters or adjust the position of the welding torch can solve the problem.
3. The air hole is caused by poor gas protection, too thick primer of the workpiece or insufficient drying of the shielding gas. It also needs to be adjusted accordingly.

Industrial welding robots body specification

The importance of 7th Axis Linear Movement Industrial Welding Robots

The seventh axis of the robot, an auxiliary mechanism that can drive the robot to different workstations, is an additional axis of the 6-axis joint robot. In some operating situations, due to the limitation of the arm operating radius of the articulated robot, it is necessary to add an additional axis to the articulated robot to expand its operating scale. For example, in some welding occasions, due to the large workpiece or the messy spatial geometry, the welding torch of the welding robot cannot reach the specified welding seam orientation or posture. At this time, it is necessary to increase the degree of freedom of the welding robot by adding external axes, and then expand the welding robot Its own working space can realize multi-directional seamless welding, which greatly improves the welding process.

The seventh axis of the robot is used in industrial production and has a wide range of applications. The style will be different depending on the application, and the technical requirements are also different. There are many common ground rail types. With the rapid development of automation, their styles have also undergone great changes. The seventh axis of the upside-down and side-mounted robots has appeared, and the installation can be determined flexibly according to the situation of the robot operation. The style of the robot greatly improves the working space of the robot, which is of great significance for the application of the robot.

The seventh axis of the robot can be used in welding, spot welding, arc welding, laser welding, etc. The application of continuous trajectory or point control under computer control, welding tracking technology, welding detection technology, etc. improves the welding process and realizes various Welding demand reduces the requirements for workers' operating skills, provides a technical foundation for flexible welding consumption, shortens the preparation period for product modification and replacement, and reduces corresponding equipment investment.

The application of the seventh axis of the robot has promoted the improvement of the welding technology of the welding robot, making the performance and application range of the welding robot more superior, which is of great significance to the improvement of the welding process.

Shanghai Genius Industrial Co.,Ltd is the branch of Nantong Zhenkang Machinery Co.,Ltd, which founded in 1993, with 30 years of experience in the production of CO2 welding wire feeder, nowadays we occupy 70% Chinese market and 50% global market for wire feeder, long partners of PANASONIC and OTC Daihen.

In 2009, we started R&D high precison RV reduction gearbox, this is core part of industrial robots, through 4 years research and development, in 2013, our high precision RV reduction gearbox start bulk production. Nowadays we become China biggest RV reduction gearbox manufacturer, realized robotic automatically produce RV reduction gearbox, also we are supplier of world famous company ABB, FNUC, YASKAWA for gearbox.

As had advantage of wire feeder and RV gear reducer, with accumulated years of welding experience, we decide to R&D welding robot, After more than one year testing, our welding robot developed successfully in 2016, much earlier than other robot manufacturers in China, now our robot already in market for 5 years, still work well, got good comments from customers.

Genius Zhenkang Company Comprehensive Strength

* Genius Zhenkang occupies an area of 32,000 square meters, with a plant area of 25,000 square meters.
* 72 senior technical engineers , 42 R&D technical engineers.
* Has more than 200 sets of advanced manufacturing equipments and testing
instruments, CNC machine tools, slow wire cutting machines and other equipments.
* Total assets reach to USD 14,200,000.
* Strict quality assurance system, ISO9001 and ISO14001 system certifications, complete testing means.
* Carry out production numerical control, assembly intelligence, office automation,
advanced ERP management, first-class production site.