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Double Vaccum Plastic Bottle Carbonated Drink Filling Machine With Counter Pressure Method
Description
This series of equipment is used in the production of
gas-containing beverages, such as Coca-Cola, Sprite, Fanta etc.
This machine is washing, filling and capping 3-in-1,This machine is
suitable for all kinds of bottle types. It adopts
suspension air conveyor. When change the bottle,It only needs to
adjust the conveying width, which is more efficient
and labor-saving. This machine adopts isobaric filling type, which
is faster and more stable. The machine adopts
advanced PLC programming control system, and the electrical
components adopt internationally renowned brands.
The design of the whole machine is scientific and reasonable, with
high output and low failure rate.
General information
1, Water treatment system: Booster pump - Pre treatment - Reverse osmosis - Sterilizing machine - Pure water storage tank
2, Carboanted energy drink production line: Sugar metling system - Mixing system - Homogenizer system - CO2 mixing system
3, Beverage Filling system: Monoblock washing-filling-capping machine - Air conveyor & Belt conveyor - Light checker
4, Bottled beverage packing system: Labeling machine - Packing machine - Date printer
5, Warming tunnel
NOTE: the final list will be customize basing on:
1, the real bottles and caps
2, the production capacity per hour
3, labeling manner
4, packing manner
Main Part
Item | Parts Name | Brand | Brand |
1 | PLC | SIEMENS | Germany |
2 | Inverter | ||
3 | Touch Screen | ||
4 | Switch | ||
5 | Contactor | ||
6 | Relayer | ||
7 | Solenoid Valve | AIRTAC | Taiwan |
8 | Drive motor | FEITUO | Swiss |
9 | Reducer | CNP | China |
10 | Water Pump | SKF | China |
11 | Main Bearing | AUTONICS | Sweden |
12 | Sensor | AIRTAC | Korea |
13 | Air component | ABB | Taiwan |
Characters
1, Machine Material
- Juice touch parts are stainless steel 304 or 316L
- Frame material is stainless steel 304, the thickness is 1.5mm
- The machine table is carbon steel, we add more poles under the
table
- Bushes are changed to imported brand which is free lubricate
- All parts are manufactured in more precise
2, Machine structure
- There a return system along with the juice filling machine; once the juice temperature is lower than 85 degrees Celsius, it will be returned to UHT for sterilizing again
- Apply the circular tank to avoid the residual
- New type: round smooth corner, Arm controller installed on the
machine
- Monoblock high speed 3 in 1 washing - filling - capping unit
- The pump is adopted the Nanfang pump which is one of the best brand in China
3, Each unit features
- Washing Part: The washing pipes can be changed to stainless steel
304
- Filling Part: there are several types of filling valves for carbonated drink; it
will be basing on the product performance to recommend the filling
valve;
- Capping Part: No bottle no capping
Video link for ref
24 head carbonated drink filling machine for PET bottle | https://youtu.be/Rb_CsdqNZwY |
2L CSD soft drink filling capping machine for PET bottle | https://youtu.be/sEQwTF8ZKQg |
24-24-8 carbonated soft drink filling capping machine | https://youtu.be/UaZwjnnwcAM |
60 head CSD beverage filling machine | https://youtu.be/hAmozABBPqk |
Plastic bottle carbonated drink filling-packing line (taken from client's factory) | https://youtu.be/XBUIxKhzU7w |
Technical specification
Model | DCGF14-12-5 | DCGF18-18-6 | DCGF24-24-8 | DCGF32-32-10 | DCGF40-40-12 |
Capacity (500ml/bottle/h) | 1000-3000 | 3000-6000 | 6000-8000 | 8000-10000 | 10000-15000 |
Filling precision | ≤+5mm(liquid level) | ||||
Filling pressure(Mpa) | ≤0.4 | ||||
Filling temperature(ºC) | 0-5 | ||||
Total power | 4.5 | 5 | 6 | 8 | 9.5 |
Weight(kg) | 2400 | 3000 | 4000 | 5800 | 7000 |
Overall dimensions(mm) | 2200*1650*2200 | 2550*1750*2200 | 2880*2000*2200 | 3780*2200*2200 | 4050*2450*2200 |
More machines
QHS-series Beverages mixers
It is designed and made for improving the proportion of water,
syrup and carbon dioxide, it adopts carbon dioxide reflux
deoxidization, which not only saves carbon dioxide, but also
achieves the purpose of deoxidization. It has the advantages of
coordinated movement, beautiful appearance, convenient cleaning and
high automation, and is suitable for mixing various types of
beverages. Such as soda, fruit juice drinks, cola and other drinks.
RO water treatment system
We adopt different equipment to produce pure water, mineral water
etc. The main equipment of RO Water Treatment Plant are silica sand
filter, active carbon filter, sodium ion exchanger, hollow fiber,
RO( reverse osmosis), UV sterilizer, precision filter, ozone
generator, water tank etc.
It can effectively get rid of muddy organic matter, iron, manganese
etc, reduce the hardness of the water to make all specifications of
the water quality fully meet the state fresh water standard of
fresh drink water.
Automatic sleeve labeling machine
It is suitable for all kinds of drinks, such as fruit juice, tea
beverage, dairy products, pure water, beer, sports drinks and other
food and beverage industries. It not only has high accuracy of
labeling position,but also can highlight bottles and perfect
bottle-shaped after shrinkage.
Characteristic
1. It is suitable for all kinds of drinks, such as fruit juice, tea
beverage, dairy products, pure water, beer, sports drinks and
other food and beverage industries. It not only has high accuracy
of labeling position, but also can highlight bottles andperfect
bottle-shaped after shrinkage.
2. Highly stable mechanical structure,The whole machine adopts
stainless steel protective frame cover and aluminum alloyrigid
frame, which is stable and rust-free.
3. Flexible choice of all kinds of bottle type: round bottle,
square bottle, elliptical bottle etc. can also choose the bottle
mouthor body.
4. Unique synchronous cutter holder, within the scope of
specifications, no replacement cutter holder. If the specifications
need to be changed, it can be completed quickly in 5 minutes.
5. The shape is exquisite and beautiful, the overall structure is
strong, and the use is more lightweight and flexible.
Automatic shrink wrapping packing machine
Specially designed for beverages, pure water, fruit juice, wine and
other drinks. With full automatic functions of bottle transfer and
arrange, film wrapping, sealing and cutting, shrinkage, cooling and
other qualities. It adopts the world's advanced film thermostatic
sealing technology, and the sealing is firmly cleaned. The PLC
program is used for automatic circulation control, and the
performance is stable and reliable. Three-layer heat insulation,
good heat preservation performance, fast heating, energy saving.
Bottle blowing machine
1. Excellent Mechanical Strength, impact-resisting, and
non-craking.
2. Bottle mouth and thread are of precise measurement.
3. Plastic Medicine Bottle's safe thread can be molding directly.
4. The size and weight of the product can calculate and design
clearly and meet the equirement of the design without any
deviation.
5. The surface of the bottle mouth, neck and the body is good
luster and smoothness, the standard of bottle body is unity.
6. The joint seam on the bottle body is smooth, no scrap rubber.
Sales Service
1, New plant planning
No matter whether you're a newcomer or a sectoral expert -- we have
the specialists who can provide the comprehensively can-do support
you need for planning a new facility in terms of not only actual
beverage production, but also filling, packaging. From begining of
investment capital calculating, plant strudcture designing, to
complete relative equipment supplying and final plant installation
and adjustment, we handle whole set solution to all your
satisfaction.
2, Factory layout design
Just give us your factory size, we will give you a perfect
warehouse layout.
3, Bottle/Label design
If you are new, if you do not have any idea about bottle and label
design. We will help you design it till you satisfy.
FAQ
Q: This is the first time I cooperate with your factory. How can I
trust you about the machine quality?
A: Before ordering the machine, we will make the offer very clear.
For example, the material thickness, the brand etc. We can have the
video call and I will show what we have in the factory;
Also you can visit us to see the machine;
Q: If the quality doesn't meet my requirment, how can you solve
this problem?
A: Before ordering the machine, we will negotiate the machine
inspection standard. Then start production; If you are not
satisfied with the quality, show us, we will re-do it before
shipping;
Q: Can I run the machines in your factory if I buy the complete
line in your factory?
A: Sure, why not. We will have the line connected and tested in our
factory before shipping even you didn't mention; We will make it
working before arriving at your factory;
Q: How can I get the machine?
A: Our company have the export license, so we can help to ship the
machine to discharge port that you are available.
Q: How can I install the machine and commissioning? Do you have the
technician to my factory?
A: We have the technician available to your factory for machine
installation and commissioning; BUT client should be responsible
for the round-way flight tickets, technicians' daily salary, local
transportation, local hotel and eating.
Detailed photo for ref
More video for ref: Video link in youtube.pdf
Contact information
Contact person: Vickie Sun
Email: sunpiu2012@gmail.com
MOB (whatsapp / wechat): 0086 13584426100
Skype: vickiesunqiu