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Fermentaion Industry Wine, Bioethanol Production Processing Centrifuge
Corn, cassava, rice and wheat are the most widely used raw materials in the fermentation industry. Due to the high efficiency, stability and environmental protection of centrifuge dewatering, the use of centrifuge dewatering technology in the fermentation industry provides protection for efficient dehydration and energy conservation of subsequent processes .Take corn and cassava as raw materials for example, the high sand content in the mash is an important factor that affects the stability and service life of the centrifuge. WPE special de-sanding technology working with high-performance wear-proof material which effectively extend the maintenance internal and service life.
A new revolution of centrifuge (two in one)
The new disc decanter centrifuge (hereinafter referred to as
decanter centrifuge) is very clever ordinary Decanter centrifuge
and disc separator for organic combination to take advantages of
each single equipment:
Centrifuge Features:
1. Much clearer liquid after separation
With disc layer increased, which has significantly enlarge the
effective sedimentation area (Σ) from 3 to 5 times. In the case of
the same length-diameter ratio, the probability of settlement of
solid particles increased by several times to obtain a more clear
separation fluid, it effectively reduce the follow-up operating
costs.
2. Reduce equipment investment costs
Part of the production process need to use disc separator for
further purification of liquid after ordinary centrifuge
separation. Then now we can consider disc screw centrifuge instead
of ordinary decanters and disc separators, the two processes are
synthesized.
3. Reduce process operating costs
In the DDGS production process, more clarified separation liquid
can extend the return cycle, while reducing the energy consumption
of the concentration section.
★ High efficiency centrifuge parameter table (DDGS)
Centrifuge model | mm Drum diameter mm | Length-diameter ratio | rpm Speed rpm | Separation factor | rpm Differential speed rpm | kW Main motor power kW | kW Ancillary motor power (kW) | m/3h Throughput m/3h | kg Weight (kg) | mm Boundary dimension mm (L x W x H) |
LW250x1025C | 250 | 4.1 | 5000 | 3500 | 1~50 | 7.5-11 | 3~4 | 1~5 | 1250 | 2500×800×1150 |
LW350x1435C | 350 | 4.1 | 4000 | 3136 | 1~35 | 15-22 | 4-5.5 | 5~10 | 2500 | 3700×1050×1200 |
LW430x1850C | 430 | 4.3 | 3400 | 2784 | 1~36 | 30-37 | 7.5-11 | 15-18 | 4000 | 4300×1150×1400 |
LW450x1845C | 450 | 4.1 | 3400 | 2913 | 1~34 | 30-37 | 7.5-11 | 15-20 | 4200 | 4300×1150×1450 |
LW520x2150C | 520 | 4.1 | 3200 | 2981 | 1~34 | 45-55 | 11-15 | 25-30 | 5200 | 5100×1250×1600 |
LW580x2400C | 580 | 4.1 | 3000 | 2948 | 1~30 | 75-90 | 15-18.5 | 30-35 | 6500 | 5520×1450×1700 |
LW650x2600C | 650 | 4 | 2800 | 2854 | 1~28 | 90-110 | 18.5-22 | 35-40 | 7800 | 6250×2000×1550 |
LW750x2800C | 750 | 3.7 | 2500 | 2625 | 1~28 | 132-160 | 30 | 50-60 | 11000 | 6500×2200×1600 |
Note: The throughput is related to material characteristics.
Control method: ① direct control using an inverter (double-motor
double-frequency conversion mode); ② PLC+ touch screen control
(intelligent control mode)
Material: AIS1321, AIS1316, AIS1316L, SAF2205, etc.
Safety protection: devices for measuring vibration and temperature,
emergency stop button, and measures to prevent faulty operation
such as hood not being covered.
II. Technical characteristics of the high-efficiency centrifuge for
glutamic acid
Centrifuges classifications for Food & Beverage Industry
There are many types of centrifuges have been designed and developed successfully by XBSY (West-Petro), and they all have been worked in Beverage and Food fields as following: such as palm oil centrifuge, olive oil centrifuge, plant oil centrifuge, ethanol centrifuge, beer centrifuge , alcohol centrifuge, fish separation centrifuge, red wine centrifuge , grape wine centrifuge, DDGS separation centrifuge, vegetable oil centrifuge, VCO centrifuge, avocado oil centrifuge, protein centrifuge, starch centrifuge, plant milk centrifuge, virgin coconut oil centrifuge, soy milk centrifuge, coconut milk centrifuge, grain milk centrifuge , rice milk centrifuge , coffee centrifuge , instant coffee centrifuge, coffee clarification centrifuge, tea centrifuge, tea extract centrifuge, fruit juice centrifuge, bacteria-removing centrifuge, vegetable juice centrifuge.
Warmly welcome customers to choose and come to visit the factory in Chengdu, China.
XBSY (West-Petro) Beverage & Food centrifuges are considered to be an effective solution for multiple applications in Beverage & Food industry.
The Beverage & Food industry centrifuges widely used in many fields, XBSY factory designs 2 or 3 phase VFD type centrifuges specially used to extract and separate fish, ethanol, palm oil, olive oil, vegetable oil, tea, VCO, fruit juice, avocado oil, protein, plant milk, vegetable milk, vegetable juice.
★ CIP washing system
The fully automatic control system is equipped with a CIP washing system, which can effectively solve the problem that it is not completely cleaned during the shutdown process and effectively avoid the equipment troubles caused by artificial factors.
★ Parameter table for high efficiency centrifuge dedicated to glutamic acid (first and second separation of glutamic acid)
Centrifuge model | mm Drum diameter mm | Length-diameter ratio | rpm Speed rpm | Separation factor | rpm Differential speed rpm | kW Main motor power kW | kW Ancillary motor power (kW) | m/3h Throughput m/3h | kg Weight (kg) | mm Boundary dimension mm (L x W x H) |
LW450x1845C | 450 | 4.1 | 3000 | 2268 | 1~34 | 30-37 | 11-15 | 6~12 | 4200 | 4300×1150×1450 |
LW520x2150C | 520 | 4.1 | 2800 | 2283 | 1~34 | 45-55 | 15-18.5 | 8~15 | 5200 | 5100×1250×1600 |
LW580x2400C | 580 | 4.1 | 2800 | 2546 | 1~30 | 75-90 | 18.5-22 | 15-20 | 6500 | 5520×1450×1700 |
LW650x2600C | 650 | 4 | 2800 | 2854 | 1~28 | 90-110 | 18.5-22 | 25-30 | 7800 | 6250×2000×1550 |
LW750x2800C | 750 | 3.7 | 2500 | 2625 | 1~28 | 110-160 | 22-30 | 30-50 | 11000 | 6500×2200×1600 |
Application projects: