Tripple - Connection Solid Control Equipment Long Vibrator By Heat Treatment

Tripple-Connection OilField Mud System Balance Elliptical Shale Shaker

General Description:

Base on ZS/T-1C series elliptical shale shaker, we make XBSY Tripple-Connection type

Drilling-fluid shale shaker is applicable to solid control system of drilling fluid of petroleum and natural gas exploration and it is the first stage equipment for solid-liquid separation of drilling fluid.

ZS/T-1C series shale shaker includes type ZS/T-1C translational-motion elliptical vibrating screen, type ZS/T2-1C translational-motion elliptical 2-in-1 vibrating screen and type ZS/T3-1C translational-motion elliptical 3-in-1 vibrating screen.

ZS/T-1C series elliptical shale shaker for solid phase separation of drilling fluid adopts 2 sets of vibration motor to realize elliptical movement of screen box along designed direction so as to screen out and discharge granular drilling cuttings in drilling fluid.

II. Technical parameter

1. Technical parameter per unit

2. Application environmental conditions

Ambient temperature: -20℃～+40℃

Relative humidity of ambient air: Not exceeding 95%

Explosion-protection class: Ex d ⅡB T4 Gb

Corrosive environment: Free of metal-corrosive and
insulation-corrosive gas or steam

Electrical protection grade: IP55

III. Safe operation rules

1. Installation

A. Appropriate hoisting equipment and lifting appliance shall be used;

B. Hoisting equipment outside of designated lifting points is strictly prohibited;

C. Soundness of installation platform shall be confirmed for sufficient bearing capacity;

D. The equipment shall be installed steadily and fixed reliably on tank.

2. Operation

A. Anchor blocks of screen box shall be confirmed having been removed and fixed in reverse direction prior to startup;

B. Touching screen box and springs during operation process of the equipment is strictly prohibited;

C. If abnormal noise or vibration is found after startup, the equipment shall be stopped immediately for trouble shooting;

D. Main power supply shall be cut off after shutdown.

3. Maintenance

A. Control box shall not be opened before main power supply is cut off;

B. Adjusting eccentric blocks of vibration motor is strictly prohibited;

C. Drilling holes and carrying out welding on screen box are strictly prohibited.

IV. Structural composition and overall dimensions

ZS/T-1C series elliptical vibrating screen consists of 5 main parts, i.e. base frame, screen box, mud box, dip angle adjusting device and electrical control system.

Screen box is linked on base frame by rubber spring, thus forming a typical “spring-mass” vibration system.

2-in-1 and 3-in-1 vibrating screen are formed by combining 2 sets or 3 sets of vibrating screen together to share a common base frame and a mud box for convenience of installation and transportation.

Overall dimensions of the equipment are shown in Fig.1, 2 and 3. Explosive view of a single unit is shown in Fig.4. Explosive view of screen box is shown in Fig.5 and explosive view of dip-angle adjustment mechanism is shown in Fig.6 and 7. Explosive view of splash-proof cover plate is shown in Fig.8. Explosive view of 2-in-1 and 3-in-1 vibrating screen is shown in Fig. 9 and 10, respectively.

V. Operation principles

ZS/T-1C series elliptical vibrating screen is of a twin-shaft self-synchronizing inertia elliptical vibrating screen with unequal mass-radius product. Two sets of vibration motor with unequal mass-radius product are installed horizontally and rotate in reverse direction. According to self-synchronizing theory, rotational movement of the two sets of vibration motor will follow each other and synchronized reverse rotation can be realized in a short time if certain conditions are met.

According to force center theory and coincidence with each other the center of force of vibration exciter and center of mass of vibration participants, excitation force will bring the entire screen box to make vibration movement that has cyclic variation and elliptical trail. Each and every point of screen box vibrates with identical direction and intensity.

Chengdu ZK Separation Technology Co., Ltd. is a specialized solid-liquid separation equipment company established by Chengdu West Petroleum Equipment Co., Ltd. according to the development needs. Relying on the technical experience of long-term infiltration and accumulation in many fields including petroleum, chemical engineering, tunnel engineering, sewage treatment, mining equipment, etc., we have developed the high-efficiency sewage concentration and dehydration treatment series centrifuge, alcohol production line alcohol stillage treatment series centrifuge, crude oil and kitchen waste harmless and resource-oriented treatment series three-phase centrifuge, medical extract treatment three-phase centrifuge, SOR three-phase sludge separation system, TDU waste sludge thermal desorption treatment system and other multi-field products and their complete sets of technology, and possess a number of inventions, utility models and appearance patents.

ZK Separation always attaches much importance to the cultivation of talents in the chemical engineering and water treatment industries, and connects the frontier technologies such as mechanical analysis, materials science, fluid mechanics, aerodynamics, vibration isolation technology, automatic control technology, and sensor technology with the centrifuge industry. We have the teams of product R&D and manufacturing process engineers who have been working in the key enterprises of separation machinery industry for many years. On the basis of absorbing domestic and foreign advanced technology, and combined with the special features of production technology in various domestic application industries, we pay much attention to the industrial segmentation. We specialize in the design of petroleum, chemical engineering, coal chemical industry, steel, food, resin, fermentation, medicine, excess sludge of water supply and drainage, etc., completing the R&D, manufacturing and sales of dozens of products and auxiliary equipment including the solid-liquid two-phase, liquid-liquid-solid, solid-liquid-solid three-phase with different parameters explosion-proof centrifuge with flammable and explosive liquids as medium and the online real-time centrifuge with adjustable liquid layer. We have various unique techniques such as high-efficiency sewage concentration, dehydration treatment, three-phase separation of crude oil, kitchen waste, sludge and medical extract, wear-resistant energy-saving, explosion-proof sealing and interlock control. Our centrifuge has distinctive advantages including small covering area, simple process pipeline; high degree of automation; high safety protection measures; good on-site operating environment; strong material adaptability; and stable and reliable operation.

Our Company has research facilities and testing benches with complete performance and intact data collection, and the professional production equipment and testing instruments ensure the high-volume, high-quality manufacturing capabilities.

Over the years, our Company has been focusing on the acquisition of advanced equipment and the development of new technology. We have purchased advanced machining equipment from Germany, the United States, Japan and other countries. At present, we own more than 200 various modern processing equipment including processing centers of each link, CNC gantry milling, laser cutting machine, large-scale lathe, boring mill, high-precision grinding machine, plate shearing machine, bending machine, sand blasting and painting equipment, etc.