Precision Machining Threaded Tungsten Carbide Grinding Wheel Shaft

Precision Machining Threaded Tungsten Carbide Grinding Wheel Shaft

It is a cutter holder base body specially used for assembling grinding wheel tooling in machine tool grinder equipment.

As a superhard metal, cemented carbide tungsten steel material has good physical stability, high hardness, good strength, wear resistance, high temperature resistance, vibration resistance, corrosion resistance, and good steel properties. Suitable for use as spindle grinding rod for precision machine tool grinders. The grinding wheel bar, grinding wheel grinding bar, grinding wheel cutter bar and other grinding wheel bar base used for assembly of grinding wheel tooling used in high-precision machine tool mechanical grinders must meet high-speed operating conditions and stable performance. It is better to choose a tungsten steel grinding wheel grinding rod precision machined from carbide material.

Our company customizes the production according to the drawings required for the use of grinding wheel rod tooling for mechanical grinders, and processes tungsten steel internal threads and tungsten steel external threads to meet the precision tolerance requirements of straightness, roundness, and runout. The dimensions of the carbide grinding wheel rod are: φ16*φ14*M9*φ8*M2.5*φ1.6*40.

The working condition of this carbide grinding wheel bar is the precision grinding of M2.5 internal threads and M9 external threads at a rotation speed of 100,000 rpm, meeting the position tolerance matching requirements of 0.002 for circular runout and 0.003 for concentricity and true roundness.

Our company is specializing in producing and manufacturing hard alloy insert pins for precision mold customers. It is used with electronic ceramic injection molds. The precision requirements are very high, and the perfect consistency of products is the primary standard of this set of products. The tungsten carbide punching pin equipped in electronic ceramic precision mold is used in large number, and each insert pin is required to maintain good consistency. This requires that the finishing process must strictly control each processing procedure. Our company can produce the hard alloy insert pins according to the requirements of the precision mold manufacturer. The consistency of the products can be guaranteed, and the tolerance requirements are +0.002. The finish of the punch needles is required to be 0.2, which meets the highest requirements of applications in electronic ceramic injection molds.

The processing technology for tungsten carbide products varies depending on the type and intended use of the product. Here is a general processing workflow for tungsten carbide products:

1. Raw Material Preparation: Select high-purity tungsten powder and carbon powder as raw materials.
2. Material Mixing: Blend tungsten and carbon powders in specific proportions to ensure a uniform mixture.
3. Pressing and Shaping: Place the mixture into molds and subject it to high pressure to achieve the desired shape.
4. Initial Sintering: Place the pressed blank in a high-temperature furnace for initial sintering, forming a preliminary structure.
5. Powder Metallurgy Sintering: Subject the preliminarily sintered blank to powder metallurgy sintering, allowing carbon to react fully with tungsten to produce tungsten carbide.
6. Heat Treatment: Conduct heat treatment on the sintered product to adjust its crystal structure and properties, enhancing hardness and wear resistance.
7. Mechanical Processing: Employ machining processes such as cutting, milling, and grinding on the heat-treated blank to achieve the final product shape.
8. Surface Treatment: Optionally perform surface treatments, such as coating or polishing, to enhance surface properties as needed.
9. Quality Inspection: Conduct quality checks on the finished tungsten carbide products to ensure they meet specified technical standards and customer requirements.
10. Packaging and Delivery: After passing quality inspection, package the products and deliver them to customers.

It's important to note that different types of tungsten carbide products may have variations in this basic process, and specific processing techniques can also be influenced by product design requirements and intended applications.

Zhuzhou Sanxin Cemented Carbide Manufacturing Co.,Ltd is located in Zhuzhou, Hunan Province, which is known as the “Hometown of Cemented Carbide”. It is a national high-tech enterprise that has passed ISO9001:2015 international quality certification system, specializing in manufacturing, research and development of cemented carbide materials and tungsten steel products’ raw material, blank production, tungsten steel precision processing and sales one-stop service.

Zhuzhou Sanxin Cemented Carbide Manufacturing Co.,Ltd inherits and precipitates Zhuzhou cemented carbide tungsten steel processing technology. We have a professional technical team, which lays a solid foundation for manufacturing high quality cemented carbide products. The advantages of cemented carbide products in related fields are obvious. We can provide you with a complete set of cemented carbide products and tungsten steel product solutions.

Zhuzhou Sanxin Cemented Carbide Manufacturing Co., Ltd produces and processes tungsten steel products, selects suitable cemented carbide materials, owns professional customized precision equipment, unique processing technology, implements strict quality control measures of 100% inspection and provides considerate pre-sales and after-sales services. We can produce and process non-standard custom carbide inserts, carbide cutters, carbide molds, carbide fixtures, carbide sheets, carbide rods, hard for customers who need it. Alloy pipe, carbide punching punch, carbide valve seat, carbide insert, cemented carbide nozzle, carbide wear parts, carbide mold parts, and other cemented carbide tungsten steel precision processed products for customers who have needs.

We focus on every process of cemented carbide production and processing, and we are able to meet the needs of our customers' usage requirements on precision tungsten steel processing to the maximum.

Why choose us:

We always implement these business policies of "quality first, customer first"; "both wholesale and retail are welcome, excellent price for large quantity"; "timely delivery, mutual benefit and simultaneous growth with customer " to expand ourselves in the market.

Why rely on us:

We will continue to uphold the concept of “forge ahead”, “focus on innovation”, “based on quality, focus on brand” and “provide products with super-expected value for customers”and make ourselves on the road to development.

Why cooperate with us:

We always adhere to the principle of “quality is life”, “service creates value”, “cooperation promote development”, “support partners, develop ourselves”to cooperate with you for developing together.