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High Quality CNC Metal Turning Tool Blade Turning Tool Carbide Milling Blade
Square Carbide Inserts have the following advantages:
A. The tool life is high because the blade avoids the defects
caused by high temperature of welding and grinding. The geometric
parameters of the tool are entirely guaranteed by the blade and the
tool bar groove. The cutting performance is stable and the tool
life is improved.
B. High production efficiency, because the machine tool operators
no longer grind the knives, can greatly reduce the downtime, tool
change and other auxiliary time.
C. It is conducive to the promotion of new technology, new
technology indexable knives and the promotion of the use of
coatings, ceramics and other new tool materials.
D. It is helpful to reduce the cost of cutting tools because of the
long service life of the tool rod, which greatly reduces the
consumption and inventory of the tool rod, simplifies the
management of the tool and reduces the cost of the tool.
Clamping characteristics and requirements of indexable turning tool
blades:
A. The change of tool tip position should be within the allowable
range of workpiece accuracy when the positioning accuracy is high
and the blade is changed or a new blade is replaced.
B. The reliable clamping of blades should ensure that the contact
surfaces of blades, tool pads and tool rods are closely fitted and
can withstand impact and vibration, but the clamping force should
not be too large and the stress distribution should be uniform so
as to avoid crushing the blades.
C. Smooth chip removal blade in front of the best barrier-free, to
ensure the smooth chip discharge, and easy to observe.
D. Easy to use, easy to change blades and update blades. For small
size cutters, the structure should be compact. When meeting the
above requirements, the structure is simple and the manufacture and
use are convenient as far as possible.
(4) Forming turning tool is a special tool for processing the
forming surface of revolving body. Its edge shape is designed
according to the workpiece profile and can be used to process the
forming surface of internal and external revolving body on various
lathes. When parts are machined with formed turning tools, the
surface of parts can be formed at one time. It is easy to operate
and has high productivity. After processing, it can reach tolerance
grade IT8~IT10, roughness is 10~5 micron, and it can ensure high
interchangeability. However, the manufacture of forming turning
tools is complex, the cost is high, and the working length of the
blade is wide, so it is easy to cause vibration. Forming turning
tools are mainly used to process large batches of medium and small
size parts with formed surface.
Classification by use
(1) Turning tools can be divided according to their use.
(a) 90 degree turning tool (partial knife);
(b) 45 degree turning tool (elbow turning tool);
(c) Cutting knife;
(d) Boring cutters;
(e) Formed turning tools;
(f) Thread turning tools;
(g) Carbide non-grinding turning tools
(2) Basic uses of various turning tools
(a) 90 degree turning tool: used for turning the workpiece's outer
circle, step and end face.
(b) 45 degree turning tool: used for turning the workpiece's outer
circle, end face and chamfer.
(c) Cutting knife: used to cut the grooves cut out on the workpiece
or workpiece.
(d) Boring cutter: used for turning the inner hole of the
workpiece.
(e) Forming turning tools: used for turning fillets, grooves or
workpieces with special shapes at the step.
(f) Thread turning tool: used for turning threads.
No. | Grade | Grade description | Grade(Competitors) |
1 | YBC152 | CVD coated P10–P20 carbide grade for finishing to medium operation of steel and casting steel. Outstanding performance under higher cutting speed and temperature with excellent wear resistance. | GC4315(), E6020(MITSUBISHI), T9125(TUNGALOY) |
2 | YB6315 | CVD coating grade combining nano dioxygen gradient transition techniques and crystal nucleus pre-insertion techniques. | GC4315(), T9115(TUNGALOY) |
3 | YBC252 | CVD coated P20–P35 carbide grade for medium operation to roughing of steel and casting steel. Optimal performance of wear resistance and toughness for a wide application field. | GC4325(),E6020(MITSUBISHI),T9125(TUNGALOY) |
4 | YBD102 | CVD coated K05–K20 carbide substrate. Optimized for medium operation of cast iron, special nodular cast iron and hard steel at high cutting speed. | UC5115(MITSUBISHI) |
5 | YBD152 | CVD coated K10–K25 carbide substrate. Optimized for medium to roughing operation of cast iron. Good wear resistance and toughness at higher cutting speed. | UC5115(MITSUBISHI) |
6 | YBD152C | Thick Al2O3 CVD coated K05–K25 carbide substrate. Optimized for medium to roughing operation of cast iron.Higher wear resistance and toughness at higher cutting speed in combination with TC chip breaker. | UC5115(MITSUBISHI) |
7 | YB7315 | CVD coated K10–K25 carbide substrate. Optimized for medium to roughing operation of cast iron. Improved wear resistance and toughness at high cutting speed. | UC5115(MITSUBISHI), WAK20() |
8 | YBM153 | CVD coated M10–M25 carbide grade for fnishing to medium application in stainless steel. High wear resistance and capability against plasctic deformation at higher cutting speed. | |
9 | YBM253 | CVD coated M15–M35 carbide grade for medium to roughing operation in stainless steel with wide application field. High wear resistance and capability against plasctic deformation at higher cutting speed. | |
10 | YBG202 | PVD coated M10–M25/P10–P30 carbide substrate for finishing to medium application of stainless steel and steel (milling). Good wear resistance in a wide application field. | |
11 | YBG205 | PVD multilayer coated M20–M40/S15–S25/P10–P30 carbide substrate for finishing to medium application of stainless steel, super alloy and steel (milling). Good wear resistance and thermal stability in a wide application field. | VP15TF(MITSUBISHI) |
12 | YB9320 | PVD multilayer coated M10–M25/P10–P30 carbide substrate for finishing to medium application of stainless steel, super alloy and steel (grooving/milling).Optimized coating stability for higher wear resistance and thermal stability in a wide application field. | |
13 | YNT251 | Uncoated P10–P25 cermet grade for fine finishing to medium operation of steel and stainless steel. Good wear resistance and toughness. Suitable also in light interrupted cut. | |
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YG3X 14.6-15.2 1320 92 is suitable for high speed finishing of small cutting sections of cast iron, non-ferrous metal and alloy quenched steel alloy steel.
YG6A 14.6-15.0 1370 91.5 is suitable for semi-finishing of hard cast
iron, non-ferrous metals and their alloys, as well as
semi-finishing and finishing of high manganese steel, quenched
steel and alloy steel.
The production and application of
YG6X 14.6-15.0 1420 91 show that the alloy has good effect in processing cold-hard alloy cast iron and heat-resistant alloy steel, and is also suitable for surface treatment of ordinary cast iron.
YG6 14.5-14.9 1380 89 is suitable for medium cutting speed
semi-finishing of cast iron, non-ferrous metal and alloy
non-metallic materials.
YG6X-1 14.6-15.0 1500 90 is suitable for continuous cutting,
semi-precision turning, small section precision turning, rough
turning thread, continuous section semi-precision milling, hole
roughing and precision milling of cast iron, non-ferrous metal and
its alloy non-metallic materials.
YG8N 14.5-14.8 2000 90 is suitable for high speed cutting of cast iron,
white cast iron, nodular cast iron, chromium, nickel stainless
steel and other alloy materials.
YG8 14.5-14.9 1600 89.5 is suitable for rough turning, roughing,
grinding, drilling and reaming of general and deep holes in the
processing of cast iron, non-ferrous metals, their alloys and
non-metallic materials.
YS2T 14.4-14.6 2200 91.5 belongs to superfine grain alloy. It is
suitable for milling low-speed rough turning, heat-resistant alloy
and titanium alloy. It is used as cutting tool, tap and saw blade
milling cutter.
YT15 11.0-11.7 1150 91 is suitable for rough turning, semi-finishing
turning and finishing turning in continuous cutting, small
cross-section finishing turning in intermittent cutting,
semi-finishing turning and finishing turning on continuous surface,
rough and precise expanding of holes in processing of carbon steel
and alloy steel.
YT5 12.5-13.2 1430 89.5 is suitable for rough turning, rough shaving,
semi-fine shaving, rough grinding and drilling of discontinuous
surfaces of carbon and alloy steels (including steel forgings,
stamping parts and casting surfaces).
YS25 12.8-13.2 2000 91 is suitable for rough turning, milling and
planing of carbon steel, cast steel, high manganese steel, high
strength steel and alloy steel.
YT14 11.2-12.0 1270 90.5 is suitable for rough turning, rough turning
and continuous cutting in the processing of carbon steel and alloy
steel, semi-finish turning and precision turning in intermittent
cutting, continuous rough turning, drilling and rough expansion of
casting holes.
YW1 12.6-13.5 1180 91.5 is suitable for the processing of refractory
steel, high manganese steel, stainless steel, common steel and cast
iron.
YW2 12.4-13.5 1350 90.5 is suitable for finishing and semi-finishing
of heat-resistant steel, high manganese steel, stainless steel and
high alloy steel. Processing of common steel and cast iron.
YS30 12.45 1800 91.0 belongs to superfine grain alloy. It is suitable
for efficient milling of various steel, especially alloy ste
TYPE | L | ΦI.C | S | Φd |
XSEQ1202 | 12.7 | 12.7 | 2.3 | 5 |
XSEQ1203 | 12.7 | 12.7 | 2.3 | 5 |
XSEQ12T3 | 12.7 | 12.7 | 2.3 | 5 |
XSEQ1204 | 12.7 | 12.7 | 2.3 | 5 |
XSEQ12T4 | 12.7 | 12.7 | 2.3 | 5 |