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1. Outstanding Features of Ultrasonic Induction Heating Equipment:
1. Power saving: 30% power saving than tube type, 20% power saving
than thyristor medium frequency.
2. Stable performance: complete protection, no worries.
3. Fast heating speed: no oxide layer, small deformation.
4. Small size: light weight, easy to install.
5. The sensor is isolated by the transformer, which is safe.
6. Environmental protection: no pollution, noise and dust.
7. Strong adaptability: it can heat all kinds of workpieces.
8. The temperature and heating time can be accurately controlled.
High processing quality.
9. The induction coil is made by imitating the shape of the
workpiece. The production principles and requirements are very
strict. The workpiece can be heated to ensure uniform heating and
no deformation. After the induction coil is made, it should be
matched with the whole machine so that the frequency is within the
specified range.
10. When the equipment is turned on and does not work, it almost
consumes no electricity. It only uses electricity when it is
working. The equipment can be controlled and operated, giving
workers a safe working environment.
11. The equipment itself is equipped with an automatic water
circulation cooling system. The equipment is strictly inspected and
tested before leaving the factory.
2. Technical Parameters of LSW-50 Induction Quenching Equipment:
Model | LSW-50 |
Working Voltage | 380V, 50/60HZ |
Max input power | 50kw |
Oscillation frequency | 18-35KHZ |
Duty cycle | 100% |
Cooling water flow | 32L/Min,0.1MPa |
Weight | 120kg |
Dimension (L*W*H ) | 550*650*1260mm |
Material | stainless steel |
Color | support customized |
Usage | metal heating, brazing,melting etc |
3. Main characteristics of LSW-50 Induction Quenching Equipment:
(1) High efficiency: Metal can be heated to its desired temperature, even its melting
point, instantly.
(2) Energy saving: The induction brazing machine adopts IGBT from Siemens & LC
series circuit design, saving energy up to 15%-30%.
(3) Low cost: The heating time is short, compared to other heating methods,
significantly reducing the amount of metal loss.
(4) Easy for installation: Following the user manual, even non-professional persons can
install the induction brazing machine easily.
(5) Stable operation: complete protection, make customers have nothing to worry about.
(6) No harm to the environment: The induction brazing machine uses electricity, producing little
waste gas and water.
4. Induction Quenching Equipment Application:
5. How Does Induction Heating Work?
When a magnetic field changes near a metal or other conductive
object, a flow of current (known as an eddy current) will be
induced in the material and will generate heat. The heat generated
is proportional to the current squared multiplied by the resistance
of the material. The effects of induction are used in transformers
for converting voltages in all sorts of appliances. Most
transformers have a metallic core and will therefore have eddy
currents induced into them when in use. Transformer designers use
different techniques to prevent this as the heating is just wasted
energy. In this project we will directly make use of this heating
effect and try to maximise the heating effect produced by the eddy
currents.