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Polycrystalline Diamond Cutting Tools Straight Shank Diamond PCD Cutting Milling Tool PCD Endmill Cutter for Acrylics
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PCD milling cutter shall be used for turning various non-ferrous
metals such as aluminum, copper, magnesium and their alloys, hard
alloys and fiber plasticizer with strong wear resistance, metal
matrix composites, wood and other non-metallic materials.The
cutting speed, feeding speed and cutting depth conditions depend on
the material and hardness of the workpiece.Due to the residual
bonding metal and graphite between diamond particles, the bonding
metal distribution in a coalesced or veined state will reduce the
wear resistance and service life of the tool.
The front knife surface polishing makes the surface of the
processed workpiece more clean, the sharp Angle protection greatly
enhances the rigidity and shock resistance of the tool, reduces the
breaking of the tool, prolongs the service life of the tool,
reduces the number of tool changes, and improves the processing
efficiency.
Adopt the new double back Angle design, enhance the wear
resistance, shock resistance, anti - collapse blade, prolong the
service life of the tool.
Adopt the suitable negative front Angle design, take into account
the edge strength and sharpness, at the same time adopt the large
core diameter, enhance the rigidity of the tool, make the cutting
and chip more stable.
Super wide capacity chip with a strong cutting function, chip
discharge more smooth, can achieve high-speed processing, workpiece
precision and more luster.
The chamfer layout of the handle is easier to clamp and the laser
marking quality of the handle is more guaranteed.
Double arc blade belt design, make the milling cutter wear less,
the blade is sharp for a long time, reduce the product burr.
With spiral U groove, chip discharge is smooth
1. The hardness of PCD is up to 8000HV, which is 8~12 times of the
hard alloy;
2, the thermal conductivity of PCD is 700W/mK, 1.5~9 times of hard
alloy, even higher than PCBN and copper, so PCD tool heat transfer
quickly
3. The friction coefficient of PCD is generally only 0.1~0.3(the
friction coefficient of cemented carbide is 0.4~1), so PCD tool can
significantly reduce the cutting force;
4. The thermal expansion coefficient of PCD is only
0.9×10^-6~1.18×10^-6, which is only equivalent to 1/5 of the
cemented carbide. Therefore, the PCD tool has low thermal
deformation and high machining accuracy.
5. The affinity between PCD tools and nonferrous and nonmetallic
materials is very small, and the chips are not easy to bond to the
tip during the processing, forming chip deposits.
Product name | CNC convex side milling Tool |
Application Apparatus | CNC equipment |
Optional Material | Natural diamond,MCD,CVD,PCD,etc. |
Diamond Size | 0.25mm to 8mm |
Shank Material | Carbide/stainless steel |
Shank Thickness | 6mm |
Rotate speed | 10000~30000r/min |
Feed velocity | 1500~5000mm/min |
Machinable materials | gold,silver,copper,aluminum,acrylic and other Non-ferrous metal material |
PCD Recommended Cutting Condition | |||
Work piece | Cutting Speed | Depth of Cut | Feed Rate |
(m/min) | (mm) | (mm/rev) | |
Aluminum(5~8% SI ) | 350~1600 | 0.05~2.50 | 0.10~0.40 |
Aluminum(8~12% SI ) | 350~1300 | 0.05~2.50 | 0.10~0.40 |
Aluminum(14~18% SI ) | 160~800 | 0.05~2.50 | 0.05~0.25 |
Copper | 350~1000 | 0.15~2.50 | 0.05~0.20 |
Sintered Carbid | 15~25 | 0.05~0.60 | 0.10~0.20 |
Glass Fiber | 100~800 | 0.15~0.50 | 0.03~0.25 |
Carbon | 160~700 | 0.15~2.50 | 0.15~0.40 |
High Aluminum | 70~250 | 0.05~1.50 | 0.03~0.15 |
Ceramics | |||
Wood | 1000-2500 | 0.2~5.0 | 010~0.50 |
Welcome and congratulations!You found us a professional factory! | |
Size & Design | 1.We not only supply all kinds of high quality solid carbide turning tool ,but also different types of Drill Bits,Reamers,Tool Holders,Cutter Heads,Saw Blades and Milling cutter,There are diamond grinding wheel, diamond dressing tools and hardness head. |
2. We have 0.02mm-25mm different diameter and 38mm-150mm length Milling Cutters for your winner market.HRC45/55/60/65 ,1-6 flutes for you to choose. | |
3.OEM:Special Cutters Customized acceptable!Coated OEM also.We can produceaccording to your drawing,too.Or the hot deisgned recommend to you. | |
4. HS Code reference for you to control everything:8207709000. | |
5. Mixed size and types in one batch available. | |
6. For distributor,we can label your brands on cutters and plastic box. | |
Plating | 1. We accept Mix coated in the same model number, Also one batch with different coating and types. |
2. AlTiN,TiAlN,TiSiN,TiN,DLC,NANO for you to choose to win your competitors! | |
MOQ (Small Qty ) | 5-10-500-1000-5000-10000 pcs all are welcome. 5 pieces per order is MOQ. |
OEM One-Step Packing | We package all our goods carefully.We also accept your packing design OEM packing it for your control. |
Samples Service | 1. Some items free samples for you. |
2. Free samples but pay shipping cost. | |
3. Lowest shiping fee for you to choose. | |
4. Order to us,sample fee will be refund to you. | |
5. Become our VIP clients,free samples for you! | |
6.OEM samples are hot welcome. |
Q: Are you Manufacture?
A: Yes, we are manufacture. we produce our “JOEBEN“brand tools for gurantee the quality.
We also trading related tools for customers because we are in these
field over 10 years, we are very familiar Chinese market tools. we
usually help our customer choose the best suitable related tools
for them.
Q: What is your delivery time?
A: Most of models are ex-stock, if out of stock,there usually need
about 3-5 days or 7-10 days.
Q: Can you produce non-standard tools?
A: Yes, we can produce non-standard tools as per your drawing.
We also can design tools for you as per your usage requirement
Q: What is your advantages?
A: We are factory who produce our own brand “JOEBEN” tools, we must gurantee our brand quality. Also, we have factory
price and fast delivery.
Our advantage:
ATTACTION: